BS5467 Wire and XLPE Insulated Power Cable manufacturer in India
Cross-linked polyethylene are polymers that are cross-linked. They are commonly known as XLPE Cables. They are widely used in hydronic radiant heating and cooling systems, domestic water piping, and insulation for high tension electrical cables. These XLPE Wires have an increased impact strength, resistance to environmental stress cracking, and abrasion. Their hardness and rigidity are reduced and they do not melt easily.
XLPE Insulated Power Cable has enhanced impact strength, tensile strength, resistance to scratches and brittle fractures. They are made from high density polyethylene. A higher degree of crosslinking can make the material brittle and cause stress cracking. Whereas, a lower degree of crosslinking in XLPE Insulated Cable can lead to poor physical properties. The maximum conductor temperature rating for these cables is 90 degrees C and in case of emergency, it is 140 degrees C. The short-circuit rating of these XLPE Copper Cable is 250 degrees C. Cable XLPE 15 Kv can be modified to limit the number of byproducts that are generated during the cross-linking process This is considered to be useful in high voltage and extra high voltage cables.
XLPE Power Cable manufacturers recommend these cables as they are resistant to moisture and flames. Furthermore, they are also resistant to heat deformation and crush. They are basically vulcanized rubber with additional elements added. BS5467 Cable has a higher service life and a high current rating when compared to PVC cables. XLPE Power Cable is used when high earth leakage current has to be transmitted,
An XLPE Single Core Cable has a core made up of a single conductor that has a high temperature rating and is coated in a durable sheath. On the other hand, an11kv 3 Core XLPE Cable has 3 cores one is a live wire, one is neutral and one is earthing wire. They are used in lamps and extension cables. For mechanical protection,XLPE Armoured Cable is provided with an inner sheath. The cross-linking process makes these wires thermally stable. They are mostly used in places where mechanical damages are common. Whereas, Unarmoured XLPE Cables are usually used in control systems. XLPE Wire manufacturers recommend these cables as they can resist high voltage and hazardous materials and are comparatively cheaper when compared to other cables. XLPE Aluminium Cable is used in plumbing, mining, and various electrical applications.
We have been manufacturing and supplying these cables to a wide range of industries in different countries. Our affordable price and quality of the product have made us one of the best XLPE Cable manufacturers in India.
Supplier & exporter of XLPE Electrical Cable for 600/1000V and 1900/3300V voltages
XLPE cables price list
| Description | Price Per Meter in USD |
| 4*10 Bolei Aluminum alloy core XLPE insulated rigid tape armored sheathed power cables | US $ 2.00 |
| 3 Core Aluminum Conductor Medium Voltage XLPE Insulated NA2XSEY Powers | US $ 1.00 - 15.00 |
| 4 Core70mm 95mm 120mm 0.6 /1KV Copper XLPE Armoured Underground Power Cables | US $ 1.00 - 10.00 |
| UV resistance XLPE double insulation 4mm solar cables | US $ 0.57 |
| 33kv medium voltage single core armoured cables XLPE insulated MV power cables | US $ 0.50 - 1.00 |
Many XLPE Insulated Cable dealers, distributors, importers, stockists, exporters, suppliers, stockholders, procure Armoured/ Unarmoured XLPE Cables from Bhuwal Insulation and resale with higher margins, so buy directly from XLPE Cable manufacturers in India and save cost.
XLPE wire full form
XLPE Wire Full Form is Cross Linked Polyethylene Wire
What is XLPE Cables?
XLPE cable represents cross linked polyethylene cable. It's anything but a hydronic tubing produced from polyethylene plastic. XLPE highlights a 3D atomic bond construction and shape memory characteristics.
Temperature rating of XLPE Insulated Power Cables
| Ground Temperature (°C) | 30 | 3.5 | 40 | 45 |
| Rating Factor (XLPE) | 1.00 | 0.94 | 0.91 | 087 |
| Rating Factor (PVC) | 1.00 | 0.94 | 0.87 | 0.79 |
XLPE Armoured And Unarmoured Cables
| Nominal Area of Conductor | Approximate Overall Diameter (mm) | Current Rating Multicore | ||||
|---|---|---|---|---|---|---|
| Unarmoured | Armoured | |||||
| MM2 | PVC | XLPE | PVC | XLPE | PVC | XLPE |
| 25 | 23.9 | 22.5 | 25.8 | 24.4 | 76 | 90 |
| 35 | 26.2 | 24.9 | 28.1 | 27.0 | 92 | 108 |
| 50 | 29.5 | 27.4 | 31.4 | 29.1 | 100 | 126 |
| 70 | 33.5 | 31.8 | 35.2 | 33.5 | 135 | 158 |
| 95 | 37.2 | 34.9 | 38.9 | 36.7 | 165 | 187 |
| 120 | 41.2 | 38.7 | 42.7 | 40.6 | 185 | 215 |
| 150 | 43.8 | 41.6 | 46.1 | 43.9 | 210 | 240 |
| 185 | 47.7 | 43.8 | 49.6 | 47.1 | 235 | 273 |
| 240 | 56.6 | 53.2 | 58.3 | 55.2 | 275 | 316 |
| 300 | 62.5 | 59.2 | 64.2 | 61.0 | 305 | 355 |
| 400 | 69.8 | 66.8 | 71.6 | 68.3 | 335 | 420 |
| 500 | 77.2 | 73.4 | 79.4 | 74.8 | 350 | 505 |
XLPE Single Core Cables Features
- Light weight
- Safe and secure
- Jacket material options to provide high flexibility and excellent mechanical protection.
- Reliable and efficient
- Chloroprene Cables are Easy to carry
- These XLPE Cables can carry signals up to 40 volts
- XLPE Cables may be used in dry, damp, or wet locations
- Easy to implement in the circuits
- Widely used to distribute low voltage data/ signal
- XLPE Cables are suitable for electrical installation industrial control circuits for sending electrical signals
- Designed for stripping and overmolding.
- Choice of conductors, screens and jacket materials to suit the most demanding applications.
- Choice of XLPE Cables dimensions
Unarmoured XLPE Cables Application
- Steel Mills
- Nuclear & Thermal Power Stations
- Airport Lighting
- EOT Cranes
- Ships
- Textile Machines
- Wind Power Mills
- Electrical Machines
- Turbines
- Construction Equipments
Standards of XLPE Insulated Cables
- IEC 60502, 60228, 60332, 60331
- DIN VDE 0276-620
- HD 620 S1: 1996
- DIN EN 60228 class 2 (construction)
You can check our associates and dealers at different part of world
Mining Industry
3 Core Aluminum Conductor Medium Voltage XLPE Insulated NA2XSEY Powers
Nepal, Malawi, Mozambique, Nigeria, Morocco, Bahrain, Bhutan, Italy, Oman, Sudan, Tanzania, Singapore
Automobiles Industry
UV resistance XLPE double insulation 4mm solar cables
United Arab Emirates, Indonesia, United States, Zambia, Poland, Brazil, Sri lanka, Germany, Bhutan, Myanmar, Belgium, Argentina, Russia
Aerospace Industry
4 Core70mm 95mm 120mm 0.6 /1KV Copper XLPE Armoured Underground Power Cables
Bangladesh, Iraq, Qatar, Netherlands, Kuwait, United Kingdom, Austria, Egypt, Kenya, Australia
XLPE Aluminium Cables Dimension
| Nominal Cross-section of conductor | Strands No./Dia. Of Conductor | Insulation Thickness | Inner Sheath Thickness | Diameter Of Armor Wire | Sheath Thickness | Approx. O.D. | Approx.Weight | Maximum D.C Resistance of Conductor (20 ℃) | Testing Voltage A.C | Current Rating | |
| mm2 | pc/mm | mm | mm | mm | mm | (mm) | kg/km | Ω /km | kV/5min | In air (A) | In soil(A) |
| 3 × 25 | 7/2.14 | 4.5 | 1.4 | 2.5 | 2.7 | 54.0 | 5224 | 0.727 | 30.5 | 120 | 125 |
| 3 × 35 | 7/2.52 | 4.5 | 1.5 | 2.5 | 2.8 | 57.0 | 5790 | 0.524 | 30.5 | 140 | 155 |
| 3 × 50 | 10/2.52 | 4.5 | 1.5 | 2.5 | 2.9 | 60.0 | 6485 | 0.387 | 30.5 | 165 | 180 |
| 3 × 70 | 14/2.52 | 4.5 | 1.6 | 2.5 | 3.0 | 64.0 | 7501 | 0.268 | 30.5 | 210 | 220 |
| 3 × 95 | 19/2.52 | 4.5 | 1.6 | 2.5 | 3.1 | 67.0 | 8548 | 0.193 | 30.5 | 255 | 265 |
| 3 × 120 | 24/2.52 | 4.5 | 1.7 | 2.5 | 3.2 | 70.0 | 9663 | 0.153 | 30.5 | 290 | 300 |
| 3 × 150 | 30/2.52 | 4.5 | 1.8 | 3.15 | 3.4 | 75.0 | 11811 | 0.124 | 30.5 | 330 | 340 |
| 3 × 185 | 37/2.52 | 4.5 | 1.8 | 3.15 | 3.5 | 78.0 | 13282 | 0.0991 | 30.5 | 375 | 380 |
| 3 × 240 | 48/2.52 | 4.5 | 1.9 | 3.15 | 3.7 | 84.0 | 15567 | 0.0754 | 30.5 | 435 | 435 |
| 3 × 300 | 61/2.52 | 4.5 | 2.0 | 3.15 | 3.8 | 88.0 | 17937 | 0.0601 | 30.5 | 495 | 485 |
IEC60502 XLPE Insulated Power Cable for 1kV/11kv / 30kV
Construction of XLPE Electrical Cables
- stranded bare copper
- inner layer of semi-conducting material
- core insulation of cross-linked polyethylene
- outer layer of semi-conducting material
- semi-conducting tape
- screen of copper wires
- Fillers strip, Yarn, or Paper
- Non woven Wrapping tape or Flame Retardant
- Extruded PVC Inner Covering
- Stainless Steel Tape Armoured
- Overall Sheath: polyvinylchloride (PVC) or FR-PVC, PE, LSOH
XLPE Copper Cables insulation
| xlpe insulation | |
| Cu core | Al Core |
| YJV, N2XSY;PVC sheathed power cables | YJLV, NA2XSY; PVC sheathed power cables |
| YJV22;steel tape armoured,PVC sheathed power cables | YJLV22;steel tape armoured,PVC sheathed power cables |
| YJV32,YJV42;steel wire armoured ,PVC sheathed power cables | YJLV32,YJLV42;steel wire armoured ,PVC sheathed power cables |
| pvc insulation | |
| Cu Core | Al Core |
| VV(VY);PVC(PE)sheathed power cables | VLV(VLY);PVC(PE)sheathed power cables |
| VV22(VV23);steel tape armoured,PVC(PE)sheathed power cables | VLV22(VLV23);steel tape armoured,PVC(PE)sheathed power cables |
| VV32(VV33),VV42(VV43);steel wire armoured ,PVC(PE)sheathed power cables | VLV32(VLV33),VLV42(VLV43);steel wire armoured ,PVC(PE)sheathed power cables |
XLPE Aluminium Armoured Cables Voltage Test
| Rate Voltage Uo(kv) |
Item | 0.6/1 | 1.8/3 | 3.6/6 | 6.6/6 6.6/10 |
8.7/10 8.7/15 |
12/20 | 18/20 18/30 |
21/35 | 26/35 |
| Voltage | Test Voltage | 3.5 | 6.5 | 12.5 | 21 | 30.5 | 42 | 63 | 73.5 | 91 |
| Test Time | 5 | 5 | 5 | 5 | 5 | 5 | 5 | 5 | 5 | |
| Partial Discharge Test | Test Voltage | _ | _ | 6.2 | 10.4 | 15.1 | 20.8 | 31.1 | 36.3 | 45 |
| Discharge Capacity | _ | _ | 10 | 10 | 10 | 10 | 10 | 10 | 10 |
XLPE Armoured Cables HS Code
| HSN Code | Description |
|---|---|
| 8544492100 | cross linked polyethylene cable |
Fire Performance of XLPE Single Core Cables
| Flame Retardance (Single Vertical Wire Test) | BS EN 60332-1-2 |
XLPE Insulated Power Cables Voltage Rating
600/1000V
Manufacturer & Supplier of Single Core and Multicore XLPE Wire in India, Thermoset (XLPE) for 90°C and Thermoset (XLPE) for 110°C
Colour Code of XLPE Armoured Cables
| Insulation Colour | Two-core: Brown, blue Three-core: Brown, black, grey Four-core: Blue, brown, black, grey Five-core: Green-and-yellow, blue, brown, black, grey |
| Sheath Colour | Black, other colours can be offered upon request. |
Physical And Thermal Properties of XLPE Insulated Cable
| Maximum temperature range during operation(XLPE): | 90°C | ||||||
| Maximum short circuit temperature (5 Seconds): | 250°C | ||||||
| Minimum bending radius: | |||||||
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XLPE Cable Construction Parameters
| Conductor | FGD400 1RVMV-R | ||||||
|---|---|---|---|---|---|---|---|
| No. of Cores x Cross Section | Class of Conductor | Nominal Insulation Thickness | Nominal Bedding Thickness | Nominal Armour Wire Diameter | Nominal Sheath Thickness | Approx. Overall Diameter | Approx. Weight |
| No.xmm² | mm | mm | mm | mm | mm | kg/km | |
| 2 Cores | |||||||
| 2x1.5a | 2 | 0.6 | 0.8 | 0.9 | 1.3 | 12.1 | 320 |
| 2x2.5a | 2 | 0.7 | 0.8 | 0.9 | 1.4 | 13.6 | 365 |
| 2x4.0a | 2 | 0.7 | 0.8 | 0.9 | 1.4 | 14.7 | 440 |
| 2x6.0a | 2 | 0.7 | 0.8 | 0.9 | 1.4 | 15.9 | 470 |
| 2x10a | 2 | 0.7 | 0.8 | 0.9 | 1.5 | 18.0 | 800 |
| 2x16a | 2 | 0.7 | 0.8 | 1.25 | 1.5 | 20.4 | 900 |
| 2x25b | 2 | 0.9 | 0.8 | 1.25 | 1.6 | 20.4 | 1240 |
| 2x25a | 2 | 0.9 | 0.8 | 1.25 | 1.6 | 24.1 | 1240 |
| 2x35b | 2 | 0.9 | 1.0 | 1.6 | 1.7 | 23.3 | 1710 |
| 2x35a | 2 | 0.9 | 1.0 | 1.6 | 1.7 | 27.7 | 1710 |
| 2x50b | 2 | 1.0 | 1.0 | 1.6 | 1.8 | 25.8 | 1800 |
| 2x70b | 2 | 1.1 | 1.0 | 1.6 | 1.9 | 29.0 | 2320 |
| 2x95b | 2 | 1.1 | 1.2 | 2.0 | 2.0 | 33.1 | 3150 |
| 2x120b | 2 | 1.2 | 1.2 | 2.0 | 2.1 | 36.1 | 3880 |
| 2x150b | 2 | 1.4 | 1.2 | 2.0 | 2.2 | 39.3 | 4820 |
| 2x185b | 2 | 1.6 | 1.4 | 2.5 | 2.4 | 44.7 | 5920 |
| 2x240b | 2 | 1.7 | 1.4 | 2.5 | 2.5 | 49.0 | 7300 |
| 2x300b | 2 | 1.8 | 1.6 | 2.5 | 2.6 | 53.5 | 8770 |
| 2x400b | 2 | 2.0 | 1.6 | 2.5 | 2.8 | 59.0 | 10905 |
| 3 Cores | |||||||
| 3x1.5a | 2 | 0.6 | 0.8 | 0.9 | 1.3 | 12.6 | 340 |
| 3x2.5a | 2 | 0.7 | 0.8 | 0.9 | 1.4 | 14.1 | 408 |
| 3x4.0a | 2 | 0.7 | 0.8 | 0.9 | 1.4 | 15.3 | 498 |
| 3x6.0a | 2 | 0.7 | 0.8 | 0.9 | 1.4 | 16.6 | 600 |
| 3x10a | 2 | 0.7 | 0.8 | 1.25 | 1.5 | 19.5 | 915 |
| 3x16a | 2 | 0.7 | 0.8 | 1.25 | 1.6 | 21.6 | 1130 |
| 3x25a | 2 | 0.9 | 1.0 | 1.6 | 1.7 | 26.7 | 1710 |
| 3x25b | 2 | 0.9 | 1.0 | 1.6 | 1.7 | 23.6 | 1710 |
| 3x35a | 2 | 0.9 | 1.0 | 1.6 | 1.8 | 29.4 | 2100 |
| 3x35b | 2 | 0.9 | 1.0 | 1.6 | 1.8 | 25.7 | 2100 |
| 3x50b | 2 | 1.0 | 1.0 | 1.6 | 1.8 | 28.5 | 2450 |
| 3x70b | 2 | 1.1 | 1.0 | 1.6 | 1.9 | 32.2 | 3120 |
| 3x95b | 2 | 1.1 | 1.2 | 2.0 | 2.1 | 37.0 | 4310 |
| 3x120b | 2 | 1.2 | 1.2 | 2.0 | 2.2 | 40.4 | 5160 |
| 3x150b | 2 | 1.4 | 1.4 | 2.5 | 2.3 | 45.5 | 7160 |
| 3x185b | 2 | 1.6 | 1.4 | 2.5 | 2.4 | 49.8 | 8600 |
| 3x240b | 2 | 1.7 | 1.4 | 2.5 | 2.6 | 55.1 | 10755 |
| 3x300b | 2 | 1.8 | 1.6 | 2.5 | 2.7 | 60.2 | 13080 |
| 3x400b | 2 | 2.0 | 1.6 | 2.5 | 2.9 | 66.6 | 15810 |
| 4 Cores | |||||||
| 4x1.5a | 2 | 0.7 | 0.8 | 0.9 | 1.3 | 13.3 | 390 |
| 4x2.5a | 2 | 0.7 | 0.8 | 0.9 | 1.4 | 15.0 | 470 |
| 4x4.0a | 2 | 0.7 | 0.8 | 0.9 | 1.4 | 16.4 | 580 |
| 4x6.0a | 2 | 0.7 | 0.8 | 1.25 | 1.5 | 18.7 | 805 |
| 4x10a | 2 | 0.7 | 0.8 | 1.25 | 1.5 | 21.1 | 1090 |
| 4x16a | 2 | 0.7 | 0.8 | 1.25 | 1.6 | 23.4 | 1320 |
| 4x25a | 2 | 0.9 | 1.0 | 1.6 | 1.7 | 28.9 | 1840 |
| 4x25b | 2 | 0.9 | 1.0 | 1.6 | 1.7 | 26.1 | 1840 |
| 4x35a | 2 | 0.9 | 10 | 1.6 | 1.8 | 31.9 | 2310 |
| 4x35b | 2 | 0.9 | 1.0 | 1.6 | 1.8 | 28.6 | 2310 |
| 4x50b | 2 | 1.0 | 1.0 | 1.6 | 1.9 | 32.0 | 2970 |
| 4x70b | 2 | 1.1 | 1.2 | 2.0 | 2.1 | 37.7 | 4240 |
| 4x95b | 2 | 1.1 | 1.2 | 2.0 | 2.2 | 41.7 | 5400 |
| 4x120b | 2 | 1.2 | 1.4 | 2.5 | 2.3 | 47.1 | 7000 |
| 4x150b | 2 | 1.4 | 1.4 | 2.5 | 2.4 | 51.4 | 8350 |
| 4x185b | 2 | 1.6 | 1.4 | 2.5 | 2.6 | 56.6 | 10130 |
| 4x240b | 2 | 1.7 | 1.6 | 2.5 | 2.7 | 63.0 | 12840 |
| 4x300b | 2 | 1.8 | 1.6 | 2.5 | 2.9 | 68.8 | 15530 |
| 4x400b | 2 | 2.0 | 1.8 | 3.15 | 3.2 | 78.1 | 19950 |
| 5 Cores | |||||||
| 5x1.5a | 2 | 0.6 | 0.8 | 0.9 | 1.4 | 14.3 | 430 |
| 5x2.5a | 2 | 0.7 | 0.8 | 0.9 | 1.4 | 16.1 | 545 |
| 5x4.0a | 2 | 0.7 | 0.8 | 0.9 | 1.5 | 17.8 | 680 |
| 5x6.0a | 2 | 0.7 | 0.8 | 1.25 | 1.5 | 20 | 840 |
| 5x10a | 2 | 0.7 | 0.8 | 1.25 | 1.6 | 22.9 | 1105 |
| 5x16a | 2 | 0.7 | 1.0 | 1.6 | 1.7 | 26.6 | 1450 |
| 5x25a | 2 | 0.9 | 1.0 | 1.6 | 1.8 | 31.5 | 2245 |
| 5x35a | 2 | 0.9 | 1.0 | 1.6 | 1.9 | 34.8 | 2840 |
| 5x50a | 2 | 1.0 | 1.2 | 2.0 | 2.0 | 40.4 | 3895 |
| 5x70a | 2 | 1.1 | 1.2 | 2.0 | 2.2 | 46.3 | 5145 |
Electrical Properties of XLPE Single Core Cables
| Conductor Operating Temperature | 90°C |
| Ambient Temperature | 30°C |
Voltage Drop of XLPE Electrical Cables
| Nominal Cross Section Area | Two-core cable d.c. | Two-core cable, single-phase a.c. | Three- or four-core cable, three-phase a.c. | ||||
|---|---|---|---|---|---|---|---|
| 1 | 2 | 3 | 4 | ||||
| mm2 | mV/A/m | mV/A/m | mV/A/m | ||||
| 1.5 | 31 | 31 | 27 | ||||
| 2.5 | 19 | 19 | 16 | ||||
| 4.0 | 12 | 12 | 10 | ||||
| 6.0 | 7.9 | 7.9 | 6.8 | ||||
| 10 | 4.7 | 4.7 | 4.0 | ||||
| 16 | 2.9 | 2.9 | 2.5 | ||||
| r | x | z | r | x | z | ||
| 25 | 1.85 | 1.85 | 0.160 | 1.90 | 1.60 | 0.140 | 1.65 |
| 35 | 1.35 | 1.35 | 0.155 | 1.35 | 1.15 | 0.135 | 1.15 |
| 50 | 0.98 | 0.99 | 0.155 | 1.00 | 0.86 | 0.135 | 0.87 |
| 70 | 0.67 | 0.67 | 0.150 | 0.69 | 0.59 | 0.130 | 0.60 |
| 95 | 0.49 | 0.50 | 0.150 | 0.52 | 0.43 | 0.130 | 0.45 |
| 120 | 0.39 | 0.40 | 0.145 | 0.42 | 0.34 | 0.130 | 0.37 |
| 150 | 0.31 | 0.32 | 0.145 | 0.35 | 0.28 | 0.125 | 0.30 |
| 185 | 0.25 | 0.26 | 0.145 | 0.29 | 0.22 | 0.125 | 0.26 |
| 240 | 0.195 | 0.200 | 0.140 | 0.24 | 0.175 | 0.125 | 0.21 |
| 300 | 0.155 | 0.160 | 0.140 | 0.21 | 0.140 | 0.120 | 0.185 |
| 400 | 0.120 | 0.130 | 0.140 | 0.190 | 0.115 | 0.120 | 0.165 |
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