Crane Cable

EOT Crane Cable and Crane Wire Rope manufacturer in India

There are a variety of cables and wires that are used for various purposes. They can either be hidden underground or pass overhead. Crane Cable is one such cable wire rope made out of several strands of metal wires that are twisted together into a helix form to make them into a single rope. Initially, wrought iron was used to make these Crane Cables however, these days steel is the primary material used. Apart from this high carbon steel and galvanized steel are also used in manufacturing these cables. Dents or flaws in the ordinary link chain can lead to severe failure whereas, damage in these EOT Crane Cable can be easily covered up. Ther are ideally used for lifting elevators, in the transmission of mechanical power, and in cranes.

Crane Lifting Cables are resistant to corrosion and have excellent ductility for optimal fatigue. They have a high breaking strength compared to steel crane wire rope. The radially elastic rope structure absorbs the dynamic force thus giving it high impact resistance. Crane Cable Wires are said to be cost-effective as a strong and durable structure helps in reducing maintenance costs and downtime. They can be coated with bright phosphate or galvanized depending upon the customers’ requirements.

Crane Electrical Cable is available in rotating, rotation, compact, or non-compact structures. Most of the wire ropes have the tendency of developing torque and are thus prone to rotation. However, non-rotation wires are designed in a way that their outer rotation naturally counteracts the inner strands rotation. Crane Hoist Cable can be used in tower crane ropes or offshore crane ropes.

Overhead Crane Cable reel should be capable of winding it automatically. The drive torque of the crane cable should not be less than the max winding torque of the winding crane cable. The cable conductor should be as small as possible when the Crane Rope laying acts on the traction force.

The Crane Wire Rope does not have a reinforcement core, the maximum tension allowed on the copper conductor cross-section is 20N/mm2. We at Bhuwal Insulation Cable Pvt. Ltd. not only provide you the best quality Tower Crane Cable but also the parts required to assemble them. Our long-standing reputation in providing the best quality product at a competent price has made us one of the leading Crane Cable manufacturers in India.

Looking Crane Cable manufacturers to lifting and hoisting heavy materials? Manufacturer of Crane Electrical Cable as per ISO 4309:2011, VDE0482, IEC60332 -1, EN50265-2-1 and CE standards.

 

Crane Cable Specification List

 

Size Range of EOT Crane Cable

• 1 sq.mm x 5 Core
• 1.5 sq.mm x 8 Core
• 1.5 sq.mm x 12 Core
• 1.5 sq.mm x 16 Core
• 1.5 sq.mm x 18 Core
• 1.5 sq.mm x 20 Core
• 1.5 sq.mm x 24 Core

 

Manufacturing Standards of Crane Lifting Cables

• VDE0482
• part 265-2-1
• EN50265-2-1
• IEC60332 -1

 

Crane Electrical Cable Structure

• Insulation: Special PVC
• Conductor: superfine strand copper acc.to VDE0295,class5
• Outer sheath: Rubber
• Sheath color: Black / Grey
• Core color: acc. To IEC 227 ( blue, brown, green/yellow, black) [
• Above 5 cores is black base with white numbering]

 

Temperature Range of Crane Hoist Cable

 

Price List of Crane Rope

 

Technical Specification of EOT Crane Cables

 

Types of Wire Rope used on Cranes

• High Performance Wire Ropes
• Rotation Resistant Ropes
• Construct 6
• Compac 35
• Compac 18

Manufacturer & Exporter of 300/500V Crane Cable Wire or 450/750V Rope used for hoisting and lifting in elevators and EOT cranes

 

Difference Between Wire Rope and Crane Cable

Cables or cords are the wire ropes which have diameters smaller than 3/8 inches, While wire ropes have diameters greater than 3/8 inches. if there are two or more wire concentrically laid then it is known as strand

 

Crane Wire Rope Strand Patterns

• Single Layer: It is 7 Wire strand in which a single-wire center and six wires of the same diameter around it.
• Filler Wire: Two layer of uniform size wire around a center with the inner layer having half number of wire as outer layer
• Seale: Two layers of wires around a center with the same number of wires in each layer. all wires are of same diameter
• Warrington: Two layers of wires around a center with one diameter of wire in the inner layer and two diameters of wire alternating large and small in the outer later
• Combination: combination strand is constructed using any combination of two or more of the patterns

 

What does 6 by 19 and 7 by 19 stands for in Wire Rope

6 by 19 is a type of wire rope which can withstand fatigue resistance, abrasion and prevents crushing on drums. it is available in diatmeter range of 3mm to 6 mm. While 7 by 19 are wire rope which has diameters ranging between 3 mm to 16 mm which can be use in different applications.

 

Safe Loads And Weight for Crane Lifting Cables

 

We Supply our Products in below Industries Regularly

 

Overhead Crane Cable Features

• Reliable and efficient
• Jacket material options to provide high flexibility and excellent mechanical protection.
• Easy to carry
• Easy to implement in the circuits
• Crane Cables may be used in dry, damp, or wet locations
• Designed for stripping and overmolding.
• Choice of Crane Cables dimensions
• Choice of conductors, screens and jacket materials to suit the most demanding applications.
• Widely used to distribute low voltage data/ signal
• These Crane Cables can carry signals up to 40 volts
• Crane Cables are suitable for electrical installation industrial control circuits for sending electrical signals

 

Applications of Tower Crane Cable

• Heavy Duty Wire Cables For Crane for Nuclear & Thermal Power Stations
• Flat Cables For Crane for Electrical Machines
• Crane Cables for Steel Mills
• Cables For Cranes for Ships
• Hoist Crane Cables for EOT Cranes
• Power Cables For Crane for Wind Power Mills
• Hoist Crane Cables for Textile Machines
• Crane Trailing Cables for Construction Equipments
• Crane Trailing Cables for Airport Lighting

 

Advantages of EOT Crane Cables

• Improves fatigue resistance and load chart
• Very low cost of installation and is very easy to handle.
• Crane cables are durable with a longer extension life.
• Cost of maintaining crane cables are low.
• Resistant to corrosion thus allowing you to use it in all weather conditions.
• Different types of end terminations and do not have length restraints

 

Manufacturer of Crane Lifting Cables are suitable to carry great loads

 

Different Types of Cranes

 

Causes For Crane Hoist Cables Failures

• Corrosion Caused Failure
• Tension Caused Failure (Overloading of Rope)
• Fatigue Caused Failure
• Core Protrusion
• Cut or Shear Caused Failure
• Abrasion Caused Failure

 

CE approved Crane Hoist Cable exporter in India, these Overhead Crane Cables are resistant to UV rays, greases and oils

 

Material and Specification Used in Crane Lifting Cables

• Material: galvanized steel wires, high carbon steel wire or stainless steel wires.
• Tensile strength: 1370N/mm² up to 2260N/mm².
• Standard: complying with EN-10264 or other custom specs.
• Wire diameter: 0.3mm to 4mm or thicker diameter upon request.
• Structure: compacted and non-compacted wire ropes, rotating and rotation resistant wire ropes.
• Coating: galvanized wire, bright phosphate wire or other custom coatings.

 

CWR-826 WS Crane Wire Rope Tech Chart

 

 

Technical Specification of CWR-10 Compacted Crane Wire Rope

 

 

CWR-347 Compacted Wire Rope Breaking Loads and Diameter

 

 

Load and Diameter of CWR-636 Compacted wire rope

 

Types of Crane Cable