Elastomer Insulated Cables and Ht Elastomeric Composite Cable manufacturer in Mumbai, India
A cable is made up of a group of conductors. The Elastomeric Cable is universally referred to as rubber cables. These cables were the first insulation available in the world. In the earlier years, the Elastomer Insulated Cables were made of pure rubber but have been gradually replaced by synthetic rubber, which is used for sheath and insulation. These insulators protect current from touching different conductors and causing blowouts. They are used in many industries namely water, renewable energy, nuclear plants, mining, etc. We are the leading Elastomeric Cables manufacturers in India. Our ultimate vision is to produce the best products at the feasible rates for all.
Ht Elastomeric Cables are widely used in high-pressure and temperature systems. These high-tension cables can operate at more than 1000 volts. These cables have excellent elasticity and high tensile strength. The Lt Elastomeric Control Cables are heat-resistant. These low-tension cables normally operate at below 1000 volts. They are known for their ability to carry high volumes of electricity and are waterproof. The Elastomeric Insulated Flexible Cable is highly versatile and is very durable. These cables are resistant to environmental stress and various chemical agents. Our experienced staff makes use of the best raw materials and the latest technology while producing the Elastomer Cable along with all our other products.
Double Cotton Coated Ropes are made from flexible braided copper wire. They are available in diameters ranging from 4mm-25mm. Having a natural color their length ranges from 500mm-1500mm. The Dcc Ropes are used in many instruments and power transformers. These transformers have a range of up to 220 kV. In railways and automotive engines, the Rdso Elastomer Battery Cables plays a crucial role. These cables are made up of copper wire and good insulation. This protects the wire from acids, salt, water, abrasion, etc. In many systems, the voltage of electricity plays a crucial role in daily running. The Lt/Mv Elastomeric Cables regulates the requirement of electric current across various systems. These cables are generally insulated using EPR or XLPE polymeric insulation. They also possess good mechanical strength along with aging resistance. The elastomeric Composite cable can transfer electricity at a voltage of 1100V and above. These cables are wound and twisted together. All our products including the Elastomeric Rubber Cables can be customized as per your requirements. If you have any queries about our products, pricing contact us to know more.
Supplier & exporter of Lt Elastomeric Control Cables, genuine Price of Double Cotton Coated Ropes in Mumbai
What is Elastomer Cable?
Elastomer cables are popularly known as Rubber cables and these are the first type insulation. Commonly used insulation materials are PCP (Polyclorophospat ), EPR (Ethylene Propylene Rubber), Silicon Rubber, CSP (Cross section polyethylene). Elastomer cables are available from low voltage to 33 kV grade.
Specification of Elastomeric Cable
| Range: | 6GA, 0GA, 2GA, 4GA, 18GA, 8GA, 14GA, 10GA, 15GA, 12GA, 16GA, 20GA and ultra classic strands |
| Conductor Types | tin plated copper, Stranded 99.99% OFC (oxygen free copper), copper coated |
| Extreme temperature range: |
(-40oC to 105oC) can withstand the extremes of automotive environments |
| Colour: | Customized |
| Fixed installation lowest temperature: | -40 °C. |
| Materials | Quality, Tinned, Environmentally friendly, Silver or Nickel plated copper, glossy material, etc. |
| Cross Section | 10.00 SQ MM to 300.00 SQ MM |
| Insulation | 0.50 MM to 1.00 MM |
| Packing | pallet packing , carton packing, wooden / plastic reels |
| Export To |
Colombia, Iraq, MOZAMBIQUE, South Africa, Israel, Malaysia, Australia, Kuwait, Italy, Oman, Kenya, Singapore, UNITED ARAB EMIRATES (UAE), Saudi arabia, Zambia, Sri lanka, Chile, Kuwait, Netherlands, Cuba, Bangladesh, Indonesia, South Africa, Brazil, Qatar, Austria, Srilanka, Russia, Dubai, United Arab Emirates, United kingdom, Qatar, Sudan, Howrah, Ankara, Melbourne, Montreal, Caracas, Ahvaz, Bengaluru, Argentina |
Dcc Ropes Manufacturing Range
| Manufacturing Ranges :- | |
| Cross Sectional Area | 1.0 sq mm to 500 sq mm |
| Dia of Braid | 1.5mm to 40mm |
| Wire Gauges | 31 SWG to 45 SWG |
| *Special sizes available on request | |
| Material :Aluminium Wire, Bare Copper Wire, Silver Plated Copper Wire (SPC), Tin Plated Copper Wire, | |
General Construction of Elastomeric Composite Cable
- Conductor : Stranded (Class 2), Annealed Copper wires Solid (Class 1), flexible (Class 5)
- Seperator Tape : Suitable seperator tape material can be applied over the conductor
- Insulation :
- For General Applications Elastomer compound Type IE 1 (IS 6380-1984)
- Silicone Rubber Type IE 5 (IS 6380-1984)
- Heat Resisting Elastomer compound Type IE 2
- Core Identification : Coloured proofed tape, Coloured insulation, Number of Printing, Number of PE tape
- Fillers : Natural / synthetic fibres / elastomer as per sutaibility of operating temperature and compatible with the insulating material.
- Sheath :
- Heat Resisting Heavy Duty Sheath Type SE3/SE4 (Is 6380-1984)
- General service sheath Type SE1/SE2 (Is 6380-1984)
- High Temperature Sheath Type SE 5 (Is 6380-1984)
Elastomer cables Operating Temperature Range
| Operating Temperature Range | 90 deg. C |
Price List of Elastomer Insulated Cables
| Description | Elastomeric Cables Price |
| ELASTOMERIC CABLE TIE RELEASABLE, 8.5L (216MM), MINIATURE. TPU BLACK Per Unit | US $0.96 |
| 3 cores Orange Elastomeric power cables Per Unit | US $0.50 - $8.00 |
| Silicon Elastomer Insulated Constant Power Cables Per Meter | US $0.50 - $2.50 |
| 16mm elastomer welding cable Per Meter | US $1.00 - $80.00 |
| Thermoplastic Elastomer TPE Cables Per Meter | US $0.80 - $1.35 |
| Cross-linking Elastomer Insulated And Sheathed Hv Flexible Cables Per Meter | US $0.50 - $100.00 |
| Thermoplastic Elastomer Battery Cable, 6AWG Per Meter | US $0.80 - $1.35 |
| 230V Silicon Elastomer Insulated Constant Power Heating Cables Per Meter | US $1.50 - $2.00 |
| Copper core Elastomer insulated flexible cables Per Meter | US $8.99 |
Double Cotton Covered (DCC) Insulated Cables Dimensions
| S NO | SQ MM | WIRE SIZE | BARE DIA - MM | DCC DIA - MM |
| 1 | 250.00 | 0.45 | 22.50 | 24.00 |
| 2 | 240.00 | 0.45 | 23.00 | 24.00 |
| 3 | 200.00 | 0.45 | 22.00 | 23.50 |
| 4 | 180.00 | 0.45 | 20.00 | 21.00 |
| 5 | 150.00 | 0.45 | 17.50 | 19.50 |
| 6 | 120.00 | 0.45 | 16.10 | 17.10 |
| 7 | 100.00 | 0.45 | 15.00 | 16.50 |
| 8 | 90.00 | 0.45 | 14.00 | 15.50 |
| 9 | 80.00 | 0.45 | 13.50 | 14.50 |
| 10 | 80.00 | 0.12 | 12.50 | 13.50 |
| 11 | 75.00 | 0.45 | 12.20 | 13.50 |
| 12 | 60.00 | 0.45 | 11.50 | 13.00 |
| 13 | 50.00 | 0.45 | 10.00 | 11.50 |
| 14 | 40.00 | 0.12 | 9.50 | 10.70 |
| 15 | 35.00 | 0.45 | 9.00 | 10.50 |
| 16 | 20.00 | 0.45 | 7.00 | 8.50 |
| 17 | 10.00 | 0.45 | 3.75 | 4.75 |
| 18 | 6.00 | 0.45 | 3.50 | 4.50 |
Manufacturer & Exporter of Elastomeric Rubber Cables and Rdso Elastomer Battery Cables acc. to CSA/ UL/ VDE
Current-carrying capacity of Rdso Elastomer Battery Cables at nominal voltage up to 1000 V
| column 2 | column 5 | |
| way of laying | in air | on or at surfaces |
| mono conductors
- rubber insulated - PVC insulated - heat resistant |
Multi conductor cables
(except for house or handheld units) - rubber insulated - PVC insulated - heat resistant |
|
| Number of charged conductors | 1 | 2 or 3 |
| Nominal section | Capacity (Ampere) | |
| 0,75 mm2 | 15A | 12A |
| 1,00 mm2 | 19A | 15A |
| 1,50 mm2 | 24A | 18A |
| 2,50 mm2 | 32A | 26A |
| 4,00 mm2 | 42A | 34A |
| 6,00 mm2 | 54A | 44A |
| 10,00 mm2 | 73A | 61A |
| 16,00 mm2 | 98A | 82A |
| 25,00 mm2 | 129A | 108A |
| 35,00 mm2 | 158A | 135A |
| 50,00 mm2 | 198A | 168A |
| 70,00 mm2 | 245A | 207A |
| 95,00 mm2 | 292A | 250A |
| 120,00 mm2 | 344A | 292A |
| 150,00 mm2 | 391A | 335A |
| 185,00 mm2 | 448A | 382A |
| 240,00 mm2 | 528A | 453A |
| 300,00 mm2 | 608A | 523A |
Ampacity of Lt/Mv Elastomeric Cables for deveating ambient temperatures
| Ambient temperature | Factor |
| 10 °C | 1,22 |
| 15 °C | 1,17 |
| 20 °C | 1,12 |
| 25 °C | 1,06 |
| 30 °C | 1,00 |
| 35 °C | 0,94 |
| 40 °C | 0,87 |
| 45 °C | 0,79 |
| 50 °C | 0,71 |
| 55 °C | 0,61 |
| 60 °C | 0,50 |
| 65 °C | 0,35 |
Elastomeric Battery Cable Temperature Range
| Temperature Range | -40°C to + 90°C |
Design Parameters of Elastomeric Rubber Cables
|
Nominal Cross-Section (mm²) |
No. of Strands |
Max. Strand Diameter (mm) |
Outer Diameter (mm) |
Max. DC Conductor Resistance at 20oC (Ω/km) |
|
25 |
784 |
0.20 |
11.1 |
0.78 |
|
35 |
1176 |
0.20 |
12.8 |
0.554 |
|
50 |
1568 |
0.20 |
14.0 |
0.386 |
|
70 |
2205 |
0.20 |
16.0 |
0.272 |
|
95 |
2989 |
0.20 |
18.0 |
0.206 |
Elastomeric Wire Working Conditions
- Rated voltage 300/500(YZ type),450V(YC type)
- The long-term working temperature of conductor should be no longer than 65*C
- W type wires have weather-proof character and certain grease-proof character and are suitable for outdoor usage and the occasion with greasy dirt.
- ZR type wires have fire-retardant character.
Voltage Rating of Elastomer Insulated Cables
| Voltage Rating | Max. 200V |
Elastomeric Insulated Flexible Cable Benefits
- Elastomeric Wire may be used in dry, damp, or wet locations
- Widely used to distribute low voltage data/ signal
- Elastomeric Wire are well designed for automation controls
- These Elastomeric Wire can carry signals up to 40 volts
- Elastomeric Wire are suitable for electrical installation industrial control circuits for sending electrical signals
- Choice of conductors, screens and jacket materials to suit the most demanding applications.
- Screening options that include bare copper braid, braid with drainwire, optimized braids with superior surface transfer impedance characteristics, and aluminum foil with drainwire.
- Jacket material options to provide high flexibility and excellent mechanical protection
- Heat resistant
- Water proof
- High tensile strength
- High conductivity
We Stock and Supply in Below Industries and Countries

Mining Industry
Electrical elastomeric earth grounding cables
Philippines, Nepal, Poland, Bhutan, Oman, Bhutan, Netherlands, Cuba, Bangladesh, Indonesia, Zambia, Sri lanka, Russia, Dubai

Automobiles Industry
Elastomeric retractable spring cables
Nepal, Bahrain, Malawi, Nigeria, Germany, Saudi arabia, United Arab Emirates, United kingdom, Qatar, Sudan, South Africa, Israel

Aerospace Industry
elastomeric 4 core coiled spiral Retractable cables
United States, MYANMAR, Tanzania, MOROCCO, Egypt, Belgium, South Africa, Israel, Malaysia, Australia, Kuwait, Italy, Oman, Kenya, Singapore
Elastomeric Insulated Flexible Cable Working Temperature
| Material | Max. conductor temp for continuous operation (deg.c) | Max. conductor temp for short circuit rating (deg.c) | Minimum working temperature (deg.c) |
|---|---|---|---|
| Ethylene Propylene Rubber (EPR) | 90 | 250 | -50 |
| Polychloroprene | 70 | 200 | -40 |
| Chlorosulphonated Polyethylene (CSP) | 90 | 200 | -35 |
| Silicone Rubber | 150/180 | 350 | -55 |
| Chloropropylene Ethylene (CPE) | 90 | 250 | -30 |
| Styrene Butadience Rubber | 60 | 200 | -55 |
| NBR PVC | 90 | 250 | -30 |
Elastomeric Insulated Flexible Cable supplier & exporter in Mumbai
Applications of Elastomeric Rubber Cables
- Wiring of rotating machines
- Motors, alternators and generators
- Wiring of stating machines
- Transformers, inducators
- Winding in instrument transformers
- Oil cooled distribution
- Power transformers
Difference Between Elastomer Cables and Rubber Cable
Elastomer cables are usually suitable at operation temp upto 90 deg. C. Elastomeric Cables are having properties like Fire Survival, Zero Halogen and Low toxicity FS properties While Rubber Cables are predominantly used in applications like, mining, ship wiring, transportation sector and Defense applications.
There are many Lt/Mv Elastomeric Cables importers, suppliers, stockists, dealers, stockholders, distributors, exporters, who purchase Dcc Ropes from Bhuwal Insulation and resale with good margins, so buy directly from Elastomeric Cables manufacturers in India to save money.
Available Types of Elastomeric Cable

















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