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High Voltage Cable manufacturer in India

Medium Voltage Wire and MV/ HV Power Cables exporter & supplier in Mumbai

 

High Voltage Cable

 

The current that is passed through the wires differs in speed and strength which is known as voltage. There are certain wires that cannot barer a high voltage and tend to melt due to their properties. However, there is some High Voltage Cable that can bear the high flow of current and do not melt. They are popularly used in high voltage electric power transmission. High Voltage Cable of different types is used in different applications such as alternating current and direct current power transmission, ignition system,s and so on. 

High Voltage Wire does not deteriorate due to the ozone produce by electric discharge in the air or due to high-voltage stress. To prevent the breakdown of the insulation of High Voltage Wire the cable joints and terminal high-voltage stress need to be controlled. The cut length of Hv Cable varies from several feet to thousand feet. The longest cables are used in submarines. That requires them to transmit power below the water.

High Voltage Underground Cable runs through the buildings or under the industrial plants for power distribution. They are installed in tranches of rectangular cross-sections. They are costly as compared to overhead lines. They have much lower inductance than overhead lines. This is due to the High Tension Cable having a lower spacing between the earth and the conductor. This leads to a higher capacitance and a higher charging current.

The High Voltage Coaxial Cable does not generat3e any voltage. The voltage is generated by the equipment it is connected to. The maximum voltage allowed by these cables is 60 volts. This voltage is specified by the international standard. On a similar line Medium Voltage (MV) cable have a voltage rating of 1kV to 100kV as per IEC. They are mostly used in repairs and maintenance. 

HV Power Cables are widely used for electrical transmission either overhead or underground. The design allows the transfer of power without any loss of power.
Hence Heavy Duty cables are used in the wind industry, the solar industry, power plants, and instrumentation industry. We offer these Heavy Duty Cable Wire in various textile compounds, insulation material, shielding material, and jacket compounds. 

An improved version of these cables is the Extra High Voltage Cables. They are eco-friendly, next-generation transmission systems. They can transmit large storage of electricity with high efficiency. They use lower voltages as compared to BS7835 11Kv Cable which is underground.

We have been producing these 33KV High Voltage Cable for decades now and our customers trust us with regards to the quality and price of the product. This reliability has made us one of the leading High Voltage Cable manufacturers in India.

 

Manufacturer of Heavy Duty & High Voltage Underground Cable as per European, British, and International standard

 

High Voltage Cable Specifications

Property Value
Conductor Silver-plated copper or copper alloy, true concentric
Temperature Range -200°C to +180°C
Maximum Operating Voltage 1.5 kV AC (3.0 kV DC) to 16 kV AC (36 kv DC)
Outer Jacket Expanded PTFE and/or PTFE
Insulation Corona-resistant PTFE
Supply to Colombia, Dubai, Austria, Nepal, Malaysia, Qatar, Brazil, Bahrain, Zambia, Russia, Iraq, Sudan, Tanzania, Kuwait, Belgium, Poland, Australia, Egypt, Philippines, Mozambique, Indonesia, Nepal, Argentina, Singapore, Chile, Nigeria, Kuwait, Oman, Myanmar,Kenya, Bangladesh, Israel, Netherlands, Cuba, Bhutan, Malawi, Morocco, Germany,Italy, Bhutan, Oman, South Africa, Saudi arabia, United Arab Emirates (UAE), Sri lanka, United kingdom, United States

 

price of High Voltage Wire

Description
High Voltage Cables Price
500kv High Voltage Cables Yjlw03 290-500kv 1*2500mm2 Copper Cables
US $ 78-80 / Meter
High Voltage Silicone Rubber Cables with UL3239
US $ 1.26-9.65 / Meter
EV Electric Vehicle High Voltage Cables US $ 0.1-9 / Meter
High Voltage Aluminum Conductor Electrical Underground Power Cables US $ 1.2-3.6 / Meter
Overhead Insulated Cables ABC Cables High Voltage 1 Core 3 Cores IEC BS En Standard US $ 0.2-2.5 / Meter
High Voltage Copper Conductor XLPE Insulated Steel Tape Armored Power Cables
US $ 0.35-0.68 / Meter
High Voltage Aluminium Cables US $ 1 / Meter
Jgg 10kv High Voltage Silicone Rubber Cables for Motor Connection
Min. Order: 1000 Meters

 

HV Power Cables Technical Information

Sizes Type

Copper up to 2500 sq mm
Aluminium up to 3000 sq mm
Customer specific requirements from 66KV to 400KV and conforming to IS:7098-3 / IEC:60840 / IEC:62067/AS/NZS 1429.2/ Copper and aluminium XLPE insulated cables

 

Exporter & supplier of High Voltage Coaxial Cable includes 2XS(FL)2Y, 2XS(F)2Y, A2XS(FL)2Y and A2XS(F)2Y

 

Heavy Duty Cable Construction

  HIGH VOLTAGE / 2XS(F)2Y, A2XS(F)2Y 123KV POWER CABLE HIGH VOLTAGE / 2XS(FL)2Y, A2XS(FL)2Y 123KV POWER CABLE
CONDUCTOR

Aluminium or Copper Class 2 , Segment or Compacted

VOLTAGE

64 Kv /110kV

OUTER SHEATH

High Density Polyethylene (HDPE )

INSULATION

Cross-Linked Polyethylene (XLPE)

SCREEN CONDUCTOR

XLPE Extruded semi-conductive

SEPARATOR

Semi-Conductive Tape Water Swellable

INSULATION SCREEN

Extruded semi-conductive XLPE (Cross-Linked Polyethylene)

SEPARATOR 2

Water Swellable Tape

Water Swellable Semi-Conductive Tape

SCREEN

with a Counter Helix of Copper Tape Copper Wire Screen,

MOISTURE BARRIER

-

Copper or Aluminium Tape with Copolymer

 

Application of High Tension Cable

  • HV Cables for Ovens
  • HV Cables for Heat exchangers
  • High Voltage Cables for Aircraft
  • HT Cables for Power generation
  • Extra High Voltage Cables for Furnaces
  • High Voltage Cables for Engines
  • AC power cables for Medical
  • Pressure and flow monitoring
  • EHV Cables for Drying equipment

 

definition of High Voltage?

high voltage alludes to the sum of voltage control that's over the normal standard or edge. There are two focuses related to high voltage that portrays its substance: it causes flashes within the discuss and the truth that it can provide out electric stuns when one goes close to it. The voltage may well be concerning two conductors of a framework or a conductor and the ground. For occurrence, when it comes to electric control transmission, any voltage over 35,000 volts is considered high voltage. The apparatus’ plan and cover are basic to incorporate for its classification.

 

High Voltage Underground Cable Features

  • High voltage power cables are special in nature, working with specific switching and distribution panels.
  • Sub-stations for high voltage power cable can lower the voltage in a bid to distribute it to local areas.
  • They enable control rooms to switch and be controlled remotely or manually for the testing of individual supply systems.
  • The semiconducting layers must be seamless and should be a few micrometres. Any fission or space between the fusion of the layers and insulation can be very dangerous.

 

Searching for Extra High Voltage Cable manufacturers in India? 11Kv / 33KV/ 123kV high voltage shielded cable exporter in India

 

BS7835 Cable Construction

Insulation (EPR) Type GP7 or XLPE Type GP8
Outersheath Thermoplastic LSZH oversheath
Conductor Class 2 stranded copper
Screen copper wire or tape Metallic screening layer
Insulation screen Semi-conductive layer of XLPE
Armour for single-core cables and galvanised steel wire of Metallic armour of aluminium or aluminium alloy for three-core cables
Bedding Low Smoke Zero Halogen (LSZH) compound

 

Hv Wire Materials


FEP                  Flourinated Ethylene Propylene
EPR                 Ethylene Propylene Copolymer Rubber
SILICONE       Silicone Rubber
LDHMW PE    Low Density High Molecular Weight Polyethylene
XLPE               Cross-Linked Polyethylene

 

High Voltage Coaxial Cable Range

  • Unshielded Cables
  • Shielded Cables
  • X-Ray Cables
  • Triaxial Cables
  • Multi Conductor Cables
  • Silicone Cables

 

Manufacturer of HDPE sheathed High Voltage Cable Wire in Mumbai, ask for a free sample now!

Extra High Voltage Cable Jacket Materials


Hypalon            Chlorosulfonated Polyethylene(CSPE) Synthetic Rubber (CSM)
PVC                    Polyvinyl Chloride
Polyurethane  Polyurethane
LDHMW PE       Low Density High Molecular Weight Polyethylene
TPR                    Thermoplastic Rubber
Polyolefin         Polyolefin

 

Heavy Duty Cable Wire property

  • Insulation: EPR
  • Conductor screen: semiconducting material
  • Conductor: Stranded tinned copper, IEC 60228, class 2
  • Amour: Tinned copper wire braid
  • Color of outer sheath: Red
  • Inner covering: halogen-free compound
  • Insulation screen: semiconducting material + copper wire braid
  • Outer Sheath: halogen-free compound, SHF2 or SHF MUD

 

Other suppliers, importers, exporters, dealers, stockholders and distributors purchase High Voltage Cables from Bhuwal Insulation and resale with good margins, so buy directly from Bhuwal to save your money.

Medium Voltage (MV) cable testing

  • return voltage method (RVM)
  • Tan Delta (and variations of Tan Delta)
  • tests include partial discharge (PD)
  • isothermal relaxation current (IRC) tests.

 

Size range of High Voltage Shielded Cable

Size

Insulation

Thickness
(mm)

 Diameter
(mm)

Conductor Structure 
(No./mm)

Max. Conductor Resistance

(20℃) (Ω/km)

26

 ≥0.076

2.01±0.02

7/0.016

150

24

2.02±0.02

7/0.020

94.02

22

2.04±0.02

7/0.0254

59.04

20

2.05±0.02

7/0.032

37.04

18

2.08±0.02

16/0.0254

23.05

16

3.01±0.02

26/0.0254

14.06

14

3.06±0.02

41/0.0254

8.096

12

4.01±0.02

65/0.0254

5.064


 

BS7835 11Kv Cable packaging

  • The quantity in one ctn base on the type of cord and its length.
  • Other packing requirement according to client's request
  • Outer packing: wooden case, carton box
  • Outer packing: carton box, pull out box 
  • High voltage Cables cut to length and shipped on nonreturnable reels
  • Packing lengths of High Temperature Cables: 100ft/roll, 100m/roll, 300ft/roll 
  • Inner packing: wooden drum, plastic drum, paper drum 
  • Packing length:100 to 1,000m reeled in carton drum or according to customers' requirement
  • Other packing for High voltage Cables is available as per customer demand

 

high voltage cable type

 

termination procedure of LV Power & Control Cables

the following stages of the cable termination procedure are also covered:

  • Treatment of Wire Screen
  • Conductors Terminate
  • Stress Mastics
  • Cleaning Cables
  • Rain Sheds
  • Heat Shrink Techniques
  • Cable Shaving
  • Semicon Screen Cut

 

High Voltage Aluminum Cable hs code

HS Code Description
85442090 HIGH VOLTAGE IGNITION WIRE 1(32X0.2)MM
90328990 HIGH VOLTAGE RTP WIRE (2.5M,8.2FT)
85446010 PTFE WIRE PTFE INSULATED SILVER PLATEDCOPPER CONDUCTOR HIGH VOLTAGE CORONA RESISTANT(HVCR)WIRE,AWG 20/19/32(19/0.2MM)
85443000 PTFE WIRES PTFE INSULATED HVCR WIREPTFE INSULATED HIGH VOLTAGE CORONARESISTANT WIRE
90303390 VIOLA TD PORTABLE HIGH VOLTAGE WIRE TEST AND DIAGNOSTICS DEVICE (ID MARK AS PERATTACH INVOICE ANNEXURE:1.0)

 

high voltage cable connectors

Three Types of Electrical Connectors

  • Wire/Cable-to-Wire/Cable Connectors
  • Board-to-Board Connectors
  • Wire/Cable-to-Board Connectors

 

Fibreglass Hv Cables Accessories

  • wire Joints – Heat Shrink & Cold Shrink
  • wire Boxes, Bushings & Surge Arresters 11kV 33kV
  • Also – 11kV 33kV MV HV Cables
  • wire Connectors – Loadbreak & Deadbreak Elbows
  • wire Terminations – Heat Shrink & Cold Shrink
  • wire Plugs – Inner Cone & Outer Cone Connector Plugs
  • Screened Separable Connectors

 

Approval List of Silicon Elastomer Hv Cables

ISI Approved High Temperature Cable
CE Approved High Temperature Cable
CSA Approved High Temperature Cable
ISO Approved High Temperature Cable
ROHS Approved High Temperature Cable
SASO Approved High Temperature Cable
VDE Approved High Temperature Cable

 

Look in which industries We Supply

Power Plants
Power Plants
Qatar, Nepal, Sudan
Solar Industry
Solar Industry
Russia, Bhutan, Indonesia
Instrumentation Industry
Instrumentation Industry
Kuwait, Dubai, Singapore

 

High Voltage Cable manufacturers in India

High Voltage Wire
High Voltage Wire
MV Power Cables
MV Power Cables
HV Power Cables
HV Power Cables
Heavy Duty Cables
Heavy Duty Cables
High Tension Cables
High Tension Cables
Medium Voltage (MV) Cables
Medium Voltage (MV) Cables
High Voltage Underground Cables
High Voltage Underground Cables
High Voltage Coaxial Cables
High Voltage Coaxial Cables
Extra High Voltage Cables
Extra High Voltage Cables
33KV High Voltage Cables
33KV High Voltage Cables
BS7835 11Kv Cables
BS7835 11Kv Cables
LV Power & Control Cables
LV Power & Control Cables
High Voltage Motor Lead Wires
High Voltage Motor Lead Wires
Fibreglass HV Cables
Fibreglass HV Cables
Silicon Elastomer HV Cables
Silicon Elastomer HV Cables
High Voltage Aluminum Cables
High Voltage Aluminum Cables

 

 

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