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Motor Cable

HT/ LT Electric Motor Cable and Servo Cables manufacturer in India

When a lot of energy for instance current and voltage has to be transferred to a device or machine Motor Cable is used. They have a voltage class of 600V to 1000V that is required when regulating speed according to frequency converter. Due to the pulses width modulation voltage peak occurs in Motor Cable.

Manufacturing all cables with high voltage class is possible as these cables will achieve both purposes. However, Motor Power Cable has complex insulation and is hence expensive than regular cables. Servo Motor Cable can be used in applications such as motor connections, motor feedback and transmission, and for DNC motors. The core of the Motor Control Cable is made up of copper and is available in single-core or multicore. In high acceleration and speed, Motor Winding Cable is said to be the best. Electric Motor Cable produced by us uses high-quality copper cables and optimized length. This reduces the machine's downtime and avoids core rupture and corkscrew.

Motor Cable

The core structure of Servo Cables provides high load capacity when compared to conventional cables. Servo Motor Power Cable with the single-core is used in energy chain systems as they can be used in a smaller bend radius. Shielded Motor cables are preferred since they are ideally bundled together with other cables in complex industrial machinery. Shielding protects Srml Cable from damage. This basically protects the Shielded Stepper Motor Cable against electromagnetic influence from adjoining motor cables. This process also eliminates the influence of nearby electronic circuits, sensitivity controllers in the environment, and high-frequency controllers. Vfd Shielded Motor Cable is recommended to be used in frequency-controlled motors powered by frequency converter servo drivers. This creates a strong electromagnetic field around the cable.

A Stepper Motor Cable is an electromagnetic device that produces mechanical shaft rotations through electromagnetic pulses. The benefit of using these Motor Cable Wire is that it is highly reliable with high torque at low speed, and also costs less. However, there are certain disadvantages as well. Stepper Cable displays a resonance effect at low speed and their torque decreases with increasing speed. HT Motor Cable manufacturers recommend these as they can operate in an open loop control system. It is less likely for these HT Motor Cable to stall or slip and hence recommended to be used in robotics by many manufacturers. On the other hand, LT Motor Cable manufacturers advise the use of the display full torque at standstill and respond excellently to starting, stopping, and reversing. A wide range of rotational speed can be realized in LT Motor Cable as the speed is proportional to the frequency of the input pulse.

We have been producing these Vfd Motor Cable for generations. Our products are made using fine quality raw material and follow international standards. We pass these Servo Motor Encoder Cable through various tests to maintain and check their properties. This practice has made us one of the well-known Motor Cable manufacturers in India.

Supplier & exporter of Motor Winding Cable and Electric Motor Cables in Mumbai with highly flexible conductors

 

Specification Table of Motor Cable

Core Types
3 Core
Motor Cables range: 8GA, 10GA, 0GA, 2GA, 4GA, 6GA, 15GA, 16GA, 12GA, 14GA, 18GA, 20GA
Wrapping non-woven tape
Export To Austria, Nepal, UNITED ARAB EMIRATES (UAE), Bhutan, Poland, Sri lanka, Bangladesh, MOROCCO, Oman, MOZAMBIQUE, United Arab Emirates, Saudi arabia, Bahrain, Dubai, Russia, Singapore, Srilanka, South Africa, Brazil, Kenya, Argentina, Nigeria, Chile, Bhutan, Qatar, Australia, Indonesia, United kingdom, Malawi, Malaysia, Netherlands, United States, Kuwait, Cuba, Saudi arabia, Germany, MYANMAR, Colombia, South Africa, Kuwait, Qatar, Italy, Egypt, Israel, Tanzania, Philippines, Oman, Iraq, Nepal, Zambia, Belgium, Sudan
Chem. resistance alkalines, solvents, good against acids, hydraulic liquids etc
Sheath material PUR, TMPU
Packing pallet packing , carton packing, wooden / plastic reels

 

Construction Table of Servo Motor Cable

  SERVO Cables CP VERIFLEX 2XSLCH LSZH SERVO Cables
VOLTAGE

0.6/1kV

CONDUCTOR

Class 6 Extra Flexible Copper

Class 5 Flexible Stranded Copper

INSULATION

PP (Polypropylen)

XLPE (Cross-linked Polyethylene)

SEPARATOR

-

PET (Polyester Tape)

SCREEN 1

-

Al/PET (Aluminium Polyester Tape)

SCREEN

TCWB (Tinned Copper Wire Braid)

OUTER SHEATH

PUR (Polyurethane)

LSZH (Low Smoke Zero Halogen)

 

 

Ratings/characteristics of Servo Motor Power Cable

  • UL Recognized in the U.S. and Canada
  • FT-1 Flame Rating
  • 600 V
  • Max Conductor Temperature 80°C
  • Cold Temperature Rating -40ºC
  • AWM

 

Price List of Motor Winding Cable

Description
Motor Cables Price
robotic servo motor cables Per Unit US $0.10 - $10.00
servo motor encoder feedback Cables Per Unit US $10.00
Throttle Motor Cables Per Piece US $3.50 - $9.00
Stepper Motor Extended Cable XH 2.54mm 4Pin Per Piece US $0.30 - $0.90
Motor Cables 9pin water-proofed Per Piece US $5.00
Servo Motor Power Brake Control Cables Per Pieces US $3
Motor Automotive Single Core 0.5mm2 Cables Per Meter US $0.02 - $0.1
Multicore Shielded 600V Motor Power Cables Per Meter US $0.08 - $1
2AWG Electric Motor Winding Wire Per Meter US $0.25 - $10.00
3pin Motor Waterproof Extend Cables Connector 30cm Per Piece US $0.98

 

Motor Cable Structure and Types

  • Conductor: Conductor Cables consisting of pre-leads (following DIN EN 60228).
  • Conductor insulation: Mechanically high-quality, especially low-capacitance TPE mixture
  • Conductor construction: Cores stranded in short pitch length over a centre element for high tensile stresses
  • Conductor identification: Cores black with white numerals, one core green-yellow.
    1.Core: U / L1 / C / L+
    2.Core: V / L2
    3.Core: W / L3 / D / L-
    4. Core: 4 / N
  • Unshielded: Yes
  • Outer jacket: Low adhesion, oil resistant mixture on the basis of PVC, adapted to suit the requirements in drag chains (According to EN50363-4-1)
  • Jacket color: Jet black (similar to RAL 9005)
  • Quickly stripping: tear strip at outer jacket

0.5HP Motor

0.5HP Motor Cables Size, Contactor Size, Relay Size Chart
Description Size  
Motor kW: 0.37/0.5HP  
Full Load Current-1ph 1
Full Load Current-3ph 0.6
DOL Starter (recommended)
MPCB/MCB 1.6A  
Overload Relay Range 0.75 to 1.1  
Contactor Size – AC3 9A  
Max. Backup fuse 4
Required Cables Size 1.5 Sqmm  
Recommended Cables 2.5Sqmm  
Terminal Block 6A  
Cables Lug Size 2.5Sqmm  
Crimping size – Hand 2.5 Sqmm  
Starter Control Wiring 1.5 Sqmm  
Starter Power Wiring 2.5 Sqmm  
Cables Gland Size 16MM  
Cables Tie 100MM  

0.55kW/0.75HP Motor Cables

 Description Size
Motor kW/HP: 0.55/0.75
FLA Single phase 1.3
FLA Three phase 0.76
DOL Starter Recommended DOL
MPCB 2.4 A
Overload Relay Range 0.75 – 1.1 A
Contactor Size 6A
Max. Backup fuse 4
Required Cables Size 3Cx1.5 Sqmm
Recommended Cables 2.5Sqmm
Terminal Block 6A
Cables Lug Size 2.5Sqmm
Crimping tie 2.5 Sq
Starter Control Wiring 1.5 Sqmm
Starter Power Wiring 2.5 Sqmm
Cables Gland Size 16MM
Cables Tie 100MM

0.75kW/1HP Motor Cables

1 HP Motor Cables Size Chart, Contactor Size, Relay Size
Description Size
Motor kW/HP: 0.75/1
Amps Single phase 3.8
Amps Three phase 1.3
DOL Starter (recommended) DOL
MPCB 2.4
Overload Relay Range 1.1 to 1.6
Contactor Size 6A
Max. Backup fuse 6
Required Cables Size 1.5 Sqmm
Recommended Cables 2.5Sqmm
Terminal Block 6A
Cables Lug Size 2.5Sqmm
Crimping tie 2.5 Sq
Starter Control Wiring 1.5 Sqmm
Starter Power Wiring 2.5 Sqmm
Cables Gland Size 16mm
Cables Tie 100MM

 

Ht Motor Cable Voltage Grade

IEC IS
1.0 kV 1.1 kV
3.6/6(7.2) kV 3.8/6.6 kV
6.0/10(12) kV 6.35/11 kV
12/20(24) kV 12.7/22 kV
18/30(36) kV 19/33 kV

 

Difference Between Lt And Ht Motors?

LT motors is known as low tension motor while HT motor is known as high tension motor. As per Indian practice LT Motor is Motor Which Work on 230 V, 415 V and 690 V While HT Motor Work on 3.3 KV, 6.6 KV and 11 KV. LT motors required more current than HT motors. For the same power rating size of the LT motor is much bigger than HT motor.

 

Features Shielded Stepper Motor Cable

  • Finely-stranded tinned copper conductors
  • Brake/signal pair
  • Oil resistant specially compounded insulation
  • Flat braid drain wire
  • Heavy-duty 85% coverage of tinned copper braid
  • Specially compounded trex-onics tpe jacket
  • Silicone-free
  • Flame retardant
  • Offshore
  • Coolant resistant
  • Hydrolysis and microbe-resistant
  • Notch-resistant

Manufacturer & Exporter of Servo Motor Power Cable, these Shielded Stepper Motor Cable are suitable for wet conditions, dry, damp, and low temperatures

 

How To Calculate LT Motor Cables

Cables Size Calculation of 125 Kw LT Motor

Motor KW = 125
Pf = 0.8, Efficiency = 94%
System Voltage, V1 = 415
Cables length = 200 m

Load Current = P / (1.732 x V x Pf x Eff)       —>     (P = 3 x Vx I CosΦ = for three phase circuits)

                      = 125000 / (1.732 x 415 x 0.8 x 0.94)

                       ~ 230 A

 

Color Code Vfd Shielded Motor Cabless

Cables Size Calculation for 350 KW HT Motor

Motor KW = 350
Pf = 0.8, Efficiency = 94%
System Voltage, V1 = 6.6 KV
Cables length = 200 m

Load Current = P / (1.732 x V x Pf x Eff)

                      = 350000 / (1.732 x 6600 x 0.8 x 0.94)

                      = 41 A

 

Color Code Vfd Shielded Motor Cable

Designation MS14-18 Pin # Wire Color
Vcc H Red
Ground G Black
CH A+ A White
CH A- B Yellow
CH B+ C Green
CH B- D Blue
Index+ E Orange
Index- F Brown
Brake R Red/Blue
Brake S Red/Blue

 

Temperature and Nominal voltage of Motor Cables

Temperature Min.: -40 °C (-40 °F)
Max.: 90 °C (194 °F)
Nominal voltage 300 V, 500 V

 

Shielded Stepper Motor Cable Construction and Technical Data

Conductor

bare copper strands

Insulation

PVC, TI2

Colour code

black cores with consecutive numbers

green-yellow earth wire from 3 cores

Stranding

in layers

Inner sheat

PVC

Screen

tinned copper braiding

Sheath material

PVC, TM2

Sheath colour

grey (RAL 7000)

Nominal voltages

Uo/U 0,6/1 kV

Radiation resistance

8 x 10⁷ cJ/kg

Minimum bending radius

fixed laying: 5 x d

flexible application: 10 x d

Temperature

fixed laying: -40/+70°C

flexible application: +5/+70°C

Testing voltage

core/core 4000 V

core/screen 4000 V

 

Servo Motor Power Cable Dimensions

item no. no. of cores x cross section largest single wire-ø outer-ø ± 5% copper figure Cables weight ca.
08120415 4 x 1,50 mm² 0,26 mm 12,0 mm 111,7 kg/km 232 kg/km
08120425 4 x 2,50 mm² 0,26 mm 13,4 mm 155,7 kg/km 301 kg/km
08120440 4 x 4,00 mm² 0,31 mm 15,1 mm 250,8 kg/km 410 kg/km
08120460 4 x 6,00 mm² 0,31 mm 16,7 mm 328,9 kg/km 521 kg/km
08120470 4 x 10,0 mm² 0,41 mm 20,9 mm 522,2 kg/km 827 kg/km
08120480 4 x 16,0 mm² 0,41 mm 24,7 mm 783,4 kg/km 1175 kg/km
08120490 4 x 25,0 mm² 0,41 mm 29,4 mm 1157,7 kg/km 1743 kg/km
08120495 4 x 35,0 mm² 0,41 mm 33,2 mm 1565,8 kg/km 2306 kg/km
08120496 4 x 50,0 mm² 0,41 mm 37,5 mm 2165,5 kg/km 2800 kg/km
08120515 5 x 1,50 mm² 0,26 mm 12,9 mm 131,5 kg/km 288 kg/km
08120525 5 x 2,50 mm² 0,26 mm 14,7 mm 206,0 kg/km 366 kg/km
08120540 5 x 4,00 mm² 0,31 mm 16,7 mm 290,5 kg/km 491 kg/km
08120560 5 x 6,00 mm² 0,31 mm 18,1 mm 399,2 kg/km 615 kg/km
08120570 5 x 10,0 mm² 0,41 mm 22,8 mm 645,5 kg/km 890 kg/km
08120580 5 x 16,0 mm² 0,41 mm 27,0 mm 942,8 kg/km 1393 kg/km
08120590 5 x 25,0 mm² 0,41 mm 32,3 mm 1419,5 kg/km 2087 kg/km

 

Check Industries Where We Supply Servo Motor Cables Regularly

Mining Industry
Mining Industry
Vfd Shielded Motor Cables
MOZAMBIQUE, United Arab Emirates, Bhutan, UNITED ARAB EMIRATES (UAE), Kuwait, Brazil, Dubai, Oman, Tanzania, Australia, Bhutan, Egypt
Automobiles Industry
Automobiles Industry
Servo Motor Power Brake Shielded Cables
Belgium, United kingdom, Philippines, Netherlands, Zambia, Kenya, Malaysia, Qatar, Argentina, Italy, Nepal, MOROCCO
Aerospace Industry
Aerospace Industry
Shielded Stepper Motor Cables
Israel, Austria, South Africa, Malawi, Nepal, Singapore, Chile, Iraq, Cuba, Colombia, Oman, Indonesia, Saudi arabia, Sri lanka, Bangladesh, Nigeria, Poland

 

0.6/1kV LT Motor Cable supplier & exporter in Mumbai, check Srml Cable size chart and current rating

 

Difference Between 4-Wire, 6-Wire and 8-Wire Stepper Motors

4-Wire Stepper Motors

4-Wire Stepper Motors

Majority of bipolar stepper motors provide four wires to connect to the motor windings. Basic 4-wire stepper motor is shown in above figure. Connections of this type of motors are very straightforward, these motors simply requires connecting the A and A' leads to the their corresponding phase outputs on motor drive.


6-Wire Stepper Motors

6-Wire Stepper Motors

A 6-wire stepper motor is quite similar to a 4-wire stepper motor configuration with the added features of a common tap placed between either end of each phases as shown in above figure. These types of motors which has Center taps also know as unipolar motors. This configuration is suitable for application which requires high torque at relatively low speed.


8-Wire Stepper Motors

8-Wire Stepper Motors

Motor which offers 8-Wire configurations is used where we need multiple wiring configurations it depends on whether motor's speed or torque is more important. These 8-wire stepper motor can be connected with windings in either parallel or series. Above Figure shows an 8-Wire stepper motor with both windings of each phase connected in series. This configuration is quite similar to the 6-wire stepper motor configuration and its similarly offers the most torque per amp at the expense of high speed performance.

 

Applications of Motor Control Cable

  • Wind Power Mills
  • submersible motor lead wires
  • Electrical Machines
  • Textile Machines
  • Installation in dry and damp rooms
  • Ships
  • Conservation Technology
  • wire and cable used in deep water
  • Nuclear & Thermal Power Stations
  • Construction Equipments
  • Transport Systems

 

CSA/ UL/ EAC certified LT Motor Cable manufacturer in Mumbai, view latest Servo Motor Cables Price List ex Mumbai

 

Benefits of Electric Motor Cable

  • Reliable and efficient
  • Motor Cables are Easy to carry
  • Easy to implement in the circuits
  • Motor Cables may be used in dry, damp, or wet locations
  • Widely used to distribute low voltage data/ signal
  • These Motor Cables can carry signals up to 40 volts
  • Motor Cables are suitable for electrical installation industrial control circuits for sending electrical signals
  • Choice of conductors, screens and jacket materials to suit the most demanding applications.
  • Jacket material options to provide high flexibility and excellent mechanical protection.
  • Designed for stripping and overmolding.

 

Ampacity Chart of Motor Power Cable

AWG STRAND Silicone
(MILS)
BRAID
(MILS)
NOM O.D.
(inch)
WEIGHT
(lbs./
1000ft)
16 26 30 5 .13 16
14 41 30 5 .15 22
12 65 30 5 .17 32
10 105 45 5 .23 54
8 133 60 5 .31 90
6 133 60 5 .33 120
4 133 60 5 .38 160
2 133 60 5 .42 240
1 259 80 5 .56 355
1/0 259 80 7 .58 390
2/0 259 80 7 .61 490
3/0 259 80 7 .67 600
4/0 259 80 7 .77 800

 

Many Shielded Motor Cable exporters, stockholders, importers, suppliers, distributors, stockists, dealers procure from Bhuwal Insulation and resale Servo Cables with higher margins, so buy directly from Motor Cable manufacturers in India to save cost.

 

Available Types of Motor Cable

Motor Cable
Motor Cable
Servo Motor Cable
Servo Motor Cable
Motor Winding Cables
Motor Winding Cables
Electric Motor Cables
Electric Motor Cables
Motor Control Cables
Motor Control Cables
Servo Cables
Servo Cables
Motor Power Cables
Motor Power Cables
Srml Cables
Srml Cables
Servo Motor Power Cables
Servo Motor Power Cables
Shielded Motor Cables
Shielded Motor Cables
Shielded Stepper Motor Cables
Shielded Stepper Motor Cables
Stepper Motor Cables
Stepper Motor Cables
Stepper Cables
Stepper Cables
Servo Motor Encoder Cables
Servo Motor Encoder Cables
Motor Cable Wire
Motor Cable Wire
Vfd Motor Cable
Vfd Motor Cable
Vfd Shielded Motor Cable
Vfd Shielded Motor Cable
LT Motor Cable
LT Motor Cable
HT Motor Cable
HT Motor Cable
Servo Motor Power Brake Shielded Cable
Servo Motor Power Brake Shielded Cable

 

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