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Power Cable

Heavy Duty Power Cable and Electric Wire manufacturer in India

 

Power Cable

 

A cable is produced in a group of conductors. A power cable consists of one or more electric conductors in their assembly. These conductors are held together with the help of a sheath, which protects against abrasion and other elements. An Electric Cable on the other hand is made from an assembly of wires and conductors, which are bundled on the side. Both these cables are used to carry and transmit electricity. LT Power Cables are the most suitable cables to distribute electricity and supply to housing systems. Electric energy can be transmitted from the Electric power cable either by underground or overhead transmission systems. These assemblies of cables can be either in the form of a tree or harness and used in many systems. We are the leading Power Cable manufacturers in India. Our goal is to produce top-quality products, which are available at feasible rates.

An Electric Wire in these cables is made up of copper or aluminum. These wires are covered with the help of insulation tapes. This provides the Shielded Power Cable enhanced mechanical protection and one or more insulated conductors. The core of metal wires provides good conductivity to this Electric Wire & Cable in several applications. They work by providing a low resistance path, which allows current to flow through them. Additional layers are added to these systems to ensure this Heavy Duty Electrical Wire can safely conduct electricity in adverse conditions. Mostly 1.5m wires are required to conduct high voltage systems. We are amongst a few electric cable manufacturers in India who can customize all our products.

The High Temp Electrical Wire is an insulated wire, which can operate at high temperatures. These wires don’t deteriorate at temperatures of 150°C and above. To withstand vigorous heating, High Heat Electrical Wire is used across several industries. These wires are widely resistant to chemicals, heating, moisture, etc. In many industries, the Industrial Power Cable is preferred for its multicore flexible cables. We make use of the best raw materials and latest technology and are amongst a few Electrical Cable Manufacturers In India who follow this process.

Multi Core Power Cables are used for digital signals, analog, power distribution, etc. These cables help simplify a physical setup of a system. Medium Voltage Power Cable has a voltage rating of 1kV up to 100kV. Contact us to know more about our Heavy Duty Power Cable.

 

Manufacturer & supplier of Single Core/ Multicore Flexible Electric Wire & Cable in various Insulation Materials

 

What is a Power Cable

power cables are broadly utilized within the electrical conveyance framework. A power cable is basically a current carrying conductor which is encased inside an cover framework and defensive covers and other uncommon highlights as desired.

 

Electric Cable price

Description Power Cables Price
Copper/Aluminum XLPE Type Power Cables Structure Power Supply Cables  US $ 0.18-0.2 / Meter
Power Electric Cables Coaxial Cables US $ 0.05-5.0 / Meter
PVC Power Cables US $ 0.99-3.99 / Meter
8.7/15kv Medium Voltage Power Cables 3 Cores Electrical Power Cables US $ 2.0-80.0 / Meter
4cx6mm 4cx10mm 4cx16mm 5cx6mm 5cx10mm 5cx16mm Flexible Power Cables US $ 0.1-2.0 / Meter
PVC XLPE Insulated 3X16mm2 Medium Voltage Low Voltage Copper Minning Power Cables  US $ 0.5-3.5 / Meter

 

Electric Power Cable Applications

  • Connection between Transformer and switchgear
  • Connection between Switchgear and individual load
  • Connection between Generator and transformer
  • Underground cables for utility distribution network in Urban areas
  • Submarine cables for transmission purpose
  • Cables in Ships, Wind mills, Buildings

 

Manufacturer & exporter of all types High Heat Industrial Power Cable and Medium Voltage Electric Wire, check types and sizes

 

Voltage Ranges Supported of Power Wire

Power cables are mainly used for:

  • However, power cables are sometimes also used for Extra High Voltage (EHV) up to 400 kV.
  • Medium Voltages (MV) > 1 kV and < 33 kV
  • Low Voltages (LV) < 1 kV

 

Heavy Duty Electrical Wire Insulation Material

  • EPR: Ethylene Propylene Rubber
  • PE: Polyethylene – not so much in use due to its failure rate and short life
  • PTFE: Poly Tetra Fluoro Ethylene
  • HEPR: Hard Ethylene Propylene Rubber
  • XLPE: Cross Linked Poly Ethylene(Most commonly used in LV/ MV power cable)
  • PVC: Polyvinyl Chloride

 

Construction of a High Temp Power Wire

Construction of a High Temp Power Wire

 

AYY/YY-2 CORE Power Cables Design Parameters

Nominal Cross Sectional Area(Sq.0 mm) Minimum No. of Strands in Conductor Nominal Thickness of Insulation (mm) Minimum Thickness of Inner Sheath (mm) Nominal Thickness of Outer Sheath (mm) Approx. Overall Diameter(mm) Approx. Net Wt.of Cables (Kg/Km)
AL CU AL Cables AYY CU Cables YY
4 _ 1/7 1.00 0.03 1.08 14 240 290
6 1 1/7 1.00 0.03 1.08 17 300 370
10 1 6 1.00 0.03 1.08 18 400 520
16 6 6 1.00 0.03 1.08 17 430 630
25 6 6 1.02 0.03 2.00 19 450 750
35 6 6 1.02 0.03 2.00 21 550 980
50 6 6 1.04 0.03 2.00 24 700 1300
70 12 12 1.04 0.03 2.00 26 850 1700
95 15 15 1.06 0.04 2.02 30 1150 2300
120 15 18 1.06 0.04 2.02 32 1300 2800
150 15 18 1.08 0.04 2.04 34 1600 3450
185 30 30 2.00 0.05 2.04 38 2000 4300
240 30 34 2.02 0.05 2.06 42 2500 5500
300 30 34 2.04 0.06 2.08 46 3000 6700
400 53 53 2.06 0.07 3.02 52 3800 8750
500 53 53 3.00 0.07 3.04 54 4800 11000
630 53 53 3.04 0.07 3.08 65 6000 13800



Electrical Parameters of AYY/YY-2 CORE Power Cables

Nominal Cross Sectional Area(Sq. mm) Max. DC Conductor Resistance at 20°C (Ω/km) Max. AC Conductor Resistance at 70°C (Ω/km) Approx. Reactanceat 50 Hz (Ω/km) Approx. Capacitance of Cables (microF/KM) Approx. Net Wt.of Cables (Kg/Km) Short Circuit Current Rating for 1sec. Duration(K.Amps)
AL CU AL CU With AL Cond. With CU Cond.
Ground Duct Air Ground Duct Air AL CU
4 _ 4.61 _ 5.53 0.098 0.23 34 28 30 44 37 39 0.304 0.46
6 4.61 3.08 5.53 3.7 0.096 0.28 43 37 40 55 47 50 0.456 0.69
10 3.08 1.83 3.7 2.2 0.091 0.34 57 48 53 74 61 67 0.76 1.15
16 1.91 1.15 2.29 1.38 0.085 0.40 78 61 70 94 78 85 1.22 1.84
25 1.2 0.727 1.44 0.87 0.083 0.42 95 80 99 120 100 125 1.9 2.88
35 0.868 0.524 1.04 0.63 0.082 0.48 116 94 117 145 120 155 2.66 4.03
50 0.641 0.387 0.769 0.464 0.082 0.49 140 110 140 170 145 190 3.8 5.75
70 0.443 0.268 0.532 0.322 0.076 0.56 170 140 176 210 175 235 5.32 8.05
95 0.32 0.193 0.384 0.232 0.076 0.58 200 165 221 250 210 290 7.22 10.90
120 0.253 0.153 0.304 0.184 0.075 0.63 225 185 258 285 240 330 9.12 13.80
150 0.206 0.124 0.247 0.1488 0.074 0.63 255 210 294 315 270 375 11.4 17.30
185 0.164 0.0991 0.197 0.1189 0.074 0.64 285 235 339 355 300 435 14.1 21.28
240 0.125 0.0754 0.151 0.0912 0.073 0.67 325 270 402 410 350 510 18.2 27.6
300 0.1 0.0601 0.122 0.0733 0.073 0.68 370 305 461 460 390 590 22.8 34.5
400 0.0778 0.047 0.0961 0.058 0.072 0.70 435 350 542 520 440 670 30.4 46.0
500 0.0605 0.0366 0.0759 0.0459 0.072 0.70 481 405 624 580 480 750 38 57.5
630 0.0469 0.0283 0.061 0.0368 0.072 0.70 537 470 723 680 575 875 47.9 72.55

 

CSA/ UL/ VDE certified High Temp Electrical Wire and Power Cable manufacturer in Mumbai

 

Construction Details of High Heat Electrical Wire

INNER SHEATH
by extrusion or by PVC tape binding Inner sheathing shall done that laid up cores shall not prevent and loose to water entering.

INSULATION
according to IS: 5831 : 1984 amended up dated Type B, A & C (HR) grade

CONDUCTOR
confirming to IS: 8130: 1984 Plain bright annealed alluminium,copper stranded/solid conductor

OUTER SHEATH
according to IS : 5831: 1984 Extruded ST2(HR, FRLS, Halogenfree FRLS)/STI type PVC is used

ARMOUR
according to IS : 3975 : 1974 amended up dated The material use . Gl armour strip/wire provides not only earthing but also mechanical support .

 

Basic assumption for Current ratings of Power Cables

  • Ground temperature : 31°Celcius
  • Thermal resistivity soil : 151°C CM/W
  • Amb. air temperature : 39°Celcius
  • Max. Conductor temperature. : 71°Celcius
  • Thermal resistivity of rvc : 640°C CM/W
  • Depth oflaying : 75 centimeter

 

Rating Factors Multi Core Power Cables

Depth Of laying cm Multicore Above 25mm2 & 300mm2 upto 25mm2 Above & 300mm2
75 1 1 1 1
90 0.099 0.098 0.099 0.097
105 0.098 0.097 0.098 0.096
120 0.097 0.096 0.097 0.095
150 0.096 0.094 0.096 0.092
180 or more 0.095 0.093 0.095 0.091

 

Rating Factor for the Single Core Power Cables 

Nominal Area Of Conductor mm2
Rating Factor
Upto & Including 185
1.007
240
1.010
300
1.008
400
1.004
500
1.000
630
1.000

 

AYY/YY-1 CORE LT Power Cables

in Conductor Minimum Number of Strands Approx.Overall Dia.(milimeter) Nominal Cross Sectional Area(Square milimeter) Outer Sheath Nominal Thickness (milimeter) Insulation Nominal Thickness (milimeter) Cable Approx. Net Weight (Kg/Km)
CU AL CU Cables YY AL Cables AYY
6 6 11 16 1.08 1.00 260 160
6 6 13 25 1.08 1.02 365 210
6 6 14 35 1.08 1.02 460 250
6 6 16 50 1.08 1.04 610 300
12 12 17 70 1.08 1.04 830 400
15 15 19 95 1.08 1.06 1100 500
18 15 21 120 2.00 1.06 1350 600
18 15 23 150 2.00 1.08 1680 750
30 30 25 185 2.00 2.00 2050 900
34 30 28 240 2.00 2.02 2600 1100
34 30 30 300 2.00 2.04 3200 1350
53 53 35 400 2.02 2.06 4200 1700
53 53 38 500 2.02 3.00 5250 2150
53 53 43 630 2.04 3.04 6650 2750
53 53 48 800 2.04 3.04 8250 3300
53 53 52 1000 2.06 3.04 10300 4100

 

Many Shielded LT Electric power cable exporters, importers, dealers, suppliers, stockists, distributors, stockholders, procure Multi Core Power Cables from Bhuwal Insulation and resale with higher margins, so buy directly from Electrical Power Cable manufacturers in India and save your cost.

We Supply Power Cables in below industries

Wind Mills
Wind Mills
Israel, Brazil, Myanmar
Generator and transformer
Generator and transformer
Kenya, Philippines, Kuwait
Cement Industry
Cement Industry
Zambia, Malaysia, Poland,

 

AYY/YY-3 CORE Multi Core Power Cables

Nominal Cross Sectional Area(Sq. mm) Max. DC Conductor Resistance at20°C (Ω/km) Max. AC Conductor Resistance at70°C (Ω/km) Approx. Reactanceat 50 Hz(Ω/km) Approx.Capacitance of Cables (microF/KM) Normal Current Rating (Amps) Short Circuit Current Ratingfor 1sec. Duration(K.Amps)
Ground With CU Cond.
AL CU AL CU Ground Duct Air Ground Duct Air AL CU
4 _ 4.61 _ 5.53 0.098 0.23 28 23 23 36 30 30 0.304 0.46
6 4.61 3.08 5.53 3.7 0.096 0.28 35 30 30 45 38 39 0.456 0.69
10 3.08 1.83 3.7 2.2 0.091 0.34 46 39 40 60 50 52 0.76 1.15
16 1.91 1.15 2.29 1.38 0.085 0.4 60 50 51 77 64 66 1.22 1.84
25 1.2 0.727 1.44 0.87 0.083 0.42 76 63 70 99 81 90 1.9 2.88
35 0.868 0.524 1.04 0.63 0.082 0.48 92 77 86 120 99 110 2.66 4.03
50 0.641 0.387 0.769 0.464 0.082 0.49 110 95 105 145 125 135 3.8 5.75
70 0.443 0.268 0.532 0.322 0.076 0.56 135 115 130 175 150 165 5.32 8.05
95 0.32 0.193 0.384 0.232 0.076 0.58 165 140 155 210 175 200 7.22 10.9
120 0.253 0.153 0.304 0.184 0.075 0.63 185 155 180 240 195 230 9.12 13.8
150 0.206 0.124 0.247 0.1488 0.074 0.63 210 175 205 270 225 265 11.4 17.3
185 0.164 0.0991 0.197 0.1189 0.074 0.64 235 200 240 300 255 305 14.1 21.3
240 0.125 0.0754 0.151 0.0912 0.073 0.67 275 235 280 345 295 355 18.2 27.6
300 0.1 0.0601 0.122 0.0733 0.073 0.68 305 260 315 385 335 400 22.8 34.5
400 0.0778 0.047 0.0961 0.058 0.072 0.7 335 290 375 425 360 435 30.4 46
500 0.0605 0.0366 0.0759 0.0459 0.072 0.7 370 320 425 470 390 520 38 57.5
630 0.0469 0.0283 0.061 0.0368 0.072 0.7 405 350 480 555 470 675 47.9 72.5

 

AYY/YY-3.5 CORE Industrial Power Cables

Nominal Cross Sectional Area (Sq. ) Minimum No. of Strands in Conductor Nominal Thickness of Insulation (mm) Minimum Thickness of Inner Sheath(mm) Nominal Thickness of Outer Sheath(mm) Approx. Overall Diameter(mm) Approx. Net Wt.0of Cables (kg/km)
AL CU AL CableAYY CU CableYY
3×25+16 6/6 6/6 1.02/1.00 0.03 mm 2.00 24 680 1250
3×35+16 6/6 6/6 1.02/1.00 0.03 mm 2.00 26 830 1585
3×50+25 6/6 6/6 1.04/1.02 0.03 mm 2.00 29 1030 2080
3×70+35 12/6 12/6 1.04/1.02 0.04 mm 2.02 32 1380 2880
3×95+50 15/6 15/6 1.06/1.04 0.04 mm 2.02 36 1785 3885
3×120+70 15/12 18/12 1.06/1.04 0.05 mm 2.04 40 2190 4830
3×150+70 15/12 18/12 1.08/1.04 0.05 mm 2.04 44 2580 5780
3×185+95 30/15 30/15 2.00/1.06 0.05 mm 2.06 48 3185 7180
3×240+120 30/15 34/18 2.02/1.06 0.06 mm 3.00 54 4085 9280
3×300+150 30/15 34/18 2.04/1.08 0.06 mm 3.02 62 4980 11480
3×400+185 53/30 53/30 2.06/2.00 0.07 mm 3.04 68 6280 14985
3×500+240 53/30 53/34 3.00/2.02 0.07 mm 3.08 77 7985 18480
3×630+300 53/30 53/34 3.04/2.04 0.07 mm 4.00 87 9980 23485

 

AYY/YY-4 CORE Shielded Power Cable

Nominal Cross Sectional Area (Sq.0 mm) Minimum No. of Strands in Conductor Nominal Thickness of Insulation (mm) Minimum Thickness of Inner Sheath(mm) Nominal Thickness of Outer Sheath(mm) Approx. Overall Diameter(mm) Approx. Net Wt.0of Cables (kg/km)
AL CU AL Cables AYY CU Cables YY
4 _ 1/7 1.00 mm 0.03 mm 1.08 16 290 390
6 1 1/7 1.00 mm 0.03 mm 1.08 18 380 530
10 1 6 1.00 mm 0.03 mm 1.08 20 530 770
16 6 6 1.00 mm 0.03 mm 2.00 23 550 940
25 6 6 1.02 mm 0.03 mm 2.00 26 740 1350
35 6 6 1.02 mm 0.03 mm 2.00 30 925 1785
50 6 6 1.04 mm 0.04 mm 2.02 34 1230 2480
70 12 12 1.04 mm 0.04 mm 2.02 38 1540 3285
95 15 15 1.06 mm 0.04 mm 2.04 43 2030 4385
120 15 18 1.06 mm 0.05 mm 2.04 46 2385 5360
150 15 18 1.08 mm 0.05 mm 2.06 51 2925 6650
185 30 30 2.00 mm 0.06 mm 2.08 55 3630 8230
240 30 34 2.02 mm 0.06 3.00 60 4580 10530
300 30 34 2.04 mm 0.07 3.04 66 5480 12950
400 53 53 2.06 mm 0.07 3.06 73 6780 16700
500 53 53 3.00 mm 0.07 4.00 82 8580 20980
630 53 53 3.04 mm 0.07 4.00 92 10980 25980

 

various Range includes Electrical Cable

  • (Flexible) Copper Conductor Power wire PVC Insulated
  • conforming to IS: 694, size 2.5 sq.mm, 1.5 sq.mm and 4.0 Sq. mm up to 25 sq.mm, 3-core flat insulated submersible wire with copper conductor 1100V PVC Insulated,
  • capacity 660/1100V, (twisted copper) Unsheathed Power wire PVC insulated, size in SWG 3/.20 3/22, 1/18, 7/20 to 7/22 up to 37/14.
  • 75 ohms CCTV Co-axial wire
  • heavy duty Power wire (unsheathed) Multi-strand
  • we export power wire to Australia, Egypt, Bahrain, Belgium, Bangladesh, Cuba, Bhutan, Netherlands, Chile, Tanzania, Colombia, Argentina, Germany, Italy, Iraq, Austria, Israel, Brazil, Myanmar, Kenya, Philippines, Kuwait, Zambia, Malaysia, Poland, Nepal, Mozambique, Nigeria, Malawi, Oman, Morocco, Qatar, Nepal, Sudan, Russia, Bhutan, Indonesia, Kuwait, Dubai, Singapore, Oman,South Africa, Saudi arabia, United Arab Emirates (UAE), Sri lanka, United kingdom, United States

 

Heavy Duty Power Cables Benefits

  • Safe to use
  • Elasticity and malleability
  • Heat resist
  • Excellent durability

 

Power Cable Manufacturers In India

Electric Cable
Electric Cables
Electric power cable
Electric power cables
Electric Wire
Electric Wire
Heavy Duty Electrical Wire
Heavy Duty Electrical Wire
High Temp Electrical Wire
High Temp Electrical Wire
LT Power Cables
LT Power Cables
Multi Core Power Cables
Multi Core Power Cables
Industrial Power Cable
Industrial Power Cables
Shielded Power Cable
Shielded Power Cables
Electrical Cable
Electrical Cables
Heavy Duty Power Cable
Heavy Duty Power Cables
Medium Voltage Power Cable
Medium Voltage Power Cables

 

 

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