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Composite Cable

Manufacturer of Composite Wire as per IS : 9968 (PART-1) & (PART-2)

Have you always wondered what are the different color cables that are connected to your TV set made up of? What are they called? Here we have the answer to all these questions. The yellow color wires connected to your television set that transfer video content from one cable to the connector are known as Composite cables. They are made up of a single male RCA connecter at both ends and are standard yellow in color. They do not support HD content as the video is forced to travel through a single cable that is heavily compressed. This leads to the video losing much of its resolution and picture quality. While purchasing a Composite Cable one needs to consider the length of it.

An unnecessary long cable will increase the cost and cause distortion in the signal. Apart from this Composite wires have a sturdy copper core conductor Which allows the signal to be transmitted smoothly. One needs to ensure that the copper center allows uninterrupted transmission. Therefore proper shield is important.

Composite Cable

Composite Rubber Cables are available as a single wire to connect video or are also available with additional connectivity to transfer audio. They are mostly used in DVD players, Video game consoles, DVR, and Television sets. Apart from this, there are Epr Composite Cables also available in the market. These ethylene-propylene rubber are widely used in insulating the cables.

Composite Cables as per IS: 9968 (PART-1) & (PART-2) are hybrid cables produced using international standards. They are widely accepted throughout the world. We use the high-quality raw material to produce these cables and supply them to our customers across the globe. Ou affordable price and a superior quality product are well known for their durability. This has made us one of the most preferred Composite Cable Manufacturers in the industry. Our customers trust us and rely on us due to our on-time and damage-free delivery.

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Copper - PVC Composite Rubber Cable manufacturer in Mumbai, India

 

Specification of Composite Cable

Conductor Annealed Tinned Copper
Cores 5C (3 power cores, 1 pilot core, 1 bare core)
Colour code green – yellow – grey – pink + (white – brown)
Sizes 16.00 Square mm. to 95 Square mm.
Outer jacket Thermoplastic polyurethane (PUR)
Export To Austria, Poland, Bhutan, South Africa, Oman, Qatar, Bahrain, Cuba, Brazil, United Arab Emirates, Israel, Saudi arabia, Netherlands, Nepal, Italy, Kenya, MYANMAR, Kuwait, Philippines, Russia, Oman, Malaysia, Nigeria, Tanzania, Qatar, Belgium, Germany, Argentina, Iraq, Saudi arabia, Singapore, MOZAMBIQUE, Indonesia, Dubai, Colombia, United States, Australia, Srilanka, Sudan, Zambia, MOROCCO, Sri lanka, Bhutan, Bangladesh, Nepal, Egypt, South Africa, Chile, Kuwait, United kingdom, Malawi, UNITED ARAB EMIRATES (UAE)
Insulation EPR
Standard IS 14494/1998
Braiding ATC braiding on power and pilot core
Sheathing Chlorosulphonated Polyethylene(CSP)
Usage Open cast and underground mines

 

Uses and Color Codes of Composite Wire

Composite analog video Composite Yellow
Analog audio Left/Mono White
Right Red
Center Green
Left Surround Blue
Right surround Gray
Left back surround Brown
Right back surround Tan
Subwoofer Purple
Digital audio S/PDIF Orange
Component analog video (YPbPr) Y Green
PB Blue
PR Red
Component analog video/VGA (RGB/HV) R Red
G Green
B Blue
H/Horizontal sync Yellow
V/Vertical sync White

 

 

Composite Cable Access Control

Access control composite cables address connectivity for all primary access control components such as card readers, door contacts. These cables are used in commercial buildings, distribution centers, manufacturing facilities

 

Price List of Composite Rubber Cables

Description
 Composite Cables Price
COMPOSITE CABLES 33.5MM Per Meters US $3.54
COMPOSITE Cables MODEL OPGW-24 -OPTICAL FIBER WITH ELECTRIC CONDUCTOR OPGW-24 FIBER Per Meters US $1.32
COMPOSITE Cables 50.7MM Per Meters US $6.83
3 WAY AUDIO VIDEO AV RCA COMPOSITE Cables Per Unit US $1.62
OUTDOOR SEALING END COMPOSITE INSULATOR Cables SEALING END TYPE Per Meters US $31.66
Rubber Sheath COMPOSITE 95mm2 Cables Per Meters US $2.00 - $20.00
Composite AV CVBS Audio Video Cable Per Unit US $0.74
3x120mm2+2 earth +fiber core composite 3.3KV Cables Per Meters US $2.00 - $100.00
Optical fiber composite cables Per Meters US $1.62

 

Composite Wire Spec Chart

Cross section Cables dai 3*4mm²+1*2*0.5+1 core fiber
Tensile strength 5000N
Conductor Bare copper or tinned copper
Length 500m
Jacket  PUR bright surface
OD 22±0.2mm

 

Difference Between Composite & Component AV Cable

Biggest difference between composite and component cables is the number of connectors on each Cables. Basic composite cables have six male connectors While Basic component cables have 10 connectors. Another difference is the color of the connectors, Composite connectors has three primary colors - Yellow, White and Red, While Component connectors has red, blue and green connectors.

 

Temperature rating of Composite trailing rubber cables

Operating temperature -40 ° C to + 90 ° C

 

Max length of Composite Video cable

Max length Upto 25m

Exporter & supplier of Epr Composite Cables for DVD, CR, HD-TVs

 

IS 9968 Composite Cable Spec Chart

Sheath Sheath Type : Heavy Duty or Heat Resisting Sheath Type SE3 / SE4 of IS:6380-1984 / SEI and SE2 of IS:6380-1984.
Braiding As Per Requirement in different Cables braiding with fibre glass yarn / textile is provided .
Tape (Optional ) A proofed PETP/ RPCT/ tape/ Plastic Tape over insulation is provided .
Filters Natural / synthetic fibre / elastomer as per suitable for the operating Temperature and compatible with the insulating material.

 

Insulation resistance Hybrid Composite Optic Cables

Insulation resistance > 20Gohm × cm

 

Core Identification of IS 9968 Composite Rubber Cables

No. of Cores Colours of Cores Number Printing
Single Red / Yellow / Black / White / Blue --
Two Red / Black 1,2
Three Red / Black / Green 1,2,3
Four Red / Yellow / Blue / Green 1,2,3,4
Five Red / Yellow / blue / black / Green 1,2,3,4,5

 

Underwater Composite Cables 300V Construction

  • Conductor: Tinned copper wire (TC)
  • Insulation: High density polyethylene(HDPE)
  • Insulation Diameter: 2.25mm
  • Color: Blue, Brown. Other color upon request

 

Constructional Data of Composite Cables

  • Operating Temperature: -40℃C to +80℃
  • Overall Diameter: 13,5 mm ±1.0 mm
  • Weight in air: 260 kg/km nom.
  • Weight in seawater: 88kg/km nom.
  • Min. bending radius: 5X Diameter Static
  • Min. bending radius: 10X Diameter Dynamic
  • Depth rating: 5000m Voltage: 300V

 

Spec Chart of Fiber Composite Cables

Nom Cross
Section area
of Conductor

Nom Thickness
of Insulation (Per Core)

 Nom Sheath Thickness
    Single Core Two Core Three Core Four Core
mm2 mm mm mm mm mm
o.5 1.0 1.0 1.0 1.0 1.0
2.5 1.0 1.0 1.1 1.1 1.1
o.75 1.0 1.0 1.0 1.0 1.1
4.0 1.0 1.0 1.2 2.0 1.2
6.0 1.2 1.6 2.0 2.1 2.5
10 1.2 1.8 2.4 2.5 2.7
1.0 1.0 1.0 1.0 1.0 1.1
1.5 1.0 1.0 1.0 1.1 1.1
16 1.2 1.9 2.5 2.7 2.9
50 1.6 2.4 3.5 3.6 3.7
70 1.6 2.6 3.6 3.7 3.9
95 1.8 2.8 3.8 4.0 4.1
120 1.8 3.0 4.0 4.1 4.3
150 2.0 3.2 4.2 4.3 4.5
25 1.4 2.0 3.2 3.3 3.4
35 1.4 2.2 3.3 3.4 3.5
185 2,2 3.4 4.3 4.5 4.8
400 2.8 3.8 5.2 5.4 5.8
500 3.0 4.0 - - -
630 3.0 4.1 - - -
240 2.4 3.5 4.6 4.8 5.1
300 2.6 3.5 4.9 5.1 5.4

 

Temperature Specifications of Copper Composite Cable

TEMPERATURE RANGE
INSTALLATION-20ºC to +70ºC
OPERATING-40ºC to +70ºC
STORAGE-40ºC to +70ºC

 

Composite trailing rubber Wire Gauges

AWG CONSTRUCTION DIAMETER
(mm)		 AREA
(mm²)		 WEIGHT
(g/m)		 R max.
(Ohms/100m)
4 133 * (25)R 6.48 21.62 197.90 0.09
6 133 * (27)R 5.14 13.61 124.90 0.14
8 1 * (8)
133 * (29)R 		3.26
4.09 		8.37
8.60 		74.38
79.02 		0.21
0.22
10 1 * (10)
37 * (26)C
91 * (30)U 		2.59
2.80
2.70 		5.26
4.77
4.61 		46.77
44.43
42.22 		0.35
0.38
0.43
12 1 * (12)
19 * (25)C
37 * (28)C
45 * 0.3 C
91 * (32)U 		2.05
2.27
2.22
2.45
2.15 		3.31
3.09
2.98
3.18
2.95 		29.46
28.66
27.88
28.27
27.00 		0.55
0.59
0.61
0.58
0.65
13 1 * (13) 1.83 2.63 23.36 0.70
14 1 * (14)
19 * (27)C
19 * (27)U
27 * 0.3 C
37 * (30)C
61 * 0.203 U 		1.63
1.80
1.70
1.80
1.78
1.76 		2.08
1.94
1.94
1.91
1.88
1.97 		18.45
18.04
17.14
16.98
16.67
18.50 		0.88
0.94
0.94
0.94
0.97
1.04
15 1 * (15) 1.45 1.65 14.68 1.11
16 1 * (16)
19 * (29)C
19 * (29)U
19 * 0.3 C
19 * 0.3 U
61 * (34)
315 * (41)R 		1.29
1.42
1.36
1.50
1.43
1.45
1.60 		1.31
1.23
1.23
1.34
1.34
1.23
1.25 		11.62
11.41
10.83
12.50
11.86
11.23
11.80 		1.40
1.49
1.49
1.36
1.36
1.45
1.47
17 1 * (17) 1.15 1.04 9.24 1.76
18 1 * (18)
7 * (26)
19 * (30)C
19 * (30)U
61 * (35)U 		1.02
1.21
1.27
1.21
1.24 		0.824
0.901
0.962
0.962
0.966 		7.32
8.25
8.93
8.49
9.00 		2.22
2.03
1.90
1.90
1.89
19 1 * (19) 0.91 0.653 5.80 2.80

 

We are Supplying in Below Countries on Regular Basis

Mining Industry
Mining Industry
8AWG 4 cores OD3.0mm composite cables
Philippines, Russia, Oman, Malaysia, Nigeria, Tanzania, Qatar, Belgium, Germany, Argentina
Automobiles Industry
Automobiles Industry
Composite trailing elastomer rubber cables
Saudi arabia, Singapore, MOZAMBIQUE, Indonesia, Dubai, Colombia, United States, Australia, Srilanka
Aerospace Industry
Aerospace Industry
8 Core Composite Hybrid Copper Wire
South Africa, Oman, Qatar, Bahrain, Cuba, Brazil, United Arab Emirates, Israel, Saudi arabia, Italy, Kenya

 

Buy 4 cores 32AWG Medical composite cable wire at lowest price in Mumbai

 

Features of Epr Composite Cables

  • Reliable and efficient
  • High tensile strength
  • Easy to implement in the circuits
  • IS 9968 Cables may be used in dry, damp, or wet locations
  • High conductivity
  • Widely used to distribute low voltage data/ signal
  • These IS 9968 Cables can carry signals up to 40 volts
  • Jacket material options to provide high flexibility and excellent mechanical protection
  • Light weight
  • Safe and secure
  • Heat resistant
  • Water proof

 

Mechanical Data of Fiber Composite Cable

NO. OF POSITIONS NO. OF FIBERS NO. OF CONDUCTORS CONDUCTOR SIZE "FIBER SUB-UNIT SIZE AFL NO. NOMINAL DIAMETER WEIGHT "TENSION "BENDING RADIUS
            Inches (mm) lbs/1000 ft (kg/km) INSTALL. LONG TERM INSTALL. LONG TERM
4 2 2 18 2.0 BR002*2018X1-2CU18 0.35 (8.8) 50 (75) 300 (1334) 90 (400) 5.2 (13.2) 3.5 (8.8)
      16 2.4 BR002*2418X1-2CU16 0.37 (9.4) 61 (91)     5.6 (14.1) 3.7 (9.4)
      14 3.0 BR002*3018X1-2CU14 0.41 (10.5) 77 (115)     6.2 (15.8) 4.1 (10.5)
      12 3.0 BR002*3018X1-2CU12 0.46 (11.6) 110 (160)     6.9 (17.4) 4.6 (11.6)
6 2 4 18 2.0 BR002*2018X1-4CU18 0.39 (9.9) 78 (116) 300 (1334) 90 (400) 5.8 (14.9) 3.9 (9.9)
      16 2.4 BR002*2418X1-4CU16 0.42 (10.7) 94 (140)     6.3 (16.1) 4.2 (10.7)
      14 3.0 BR002*3018X1-4CU14 0.46 (11.7) 114 (170)     6.9 (17.6) 4.6 (11.7)
      12 3.0 BR002*3018X1-4CU12 0.50 (12.6) 146 (218)     7.4 (18.9) 5.0 (12.6)
6 3 3 18 2.0 BR003*2018X1-3CU18 0.39 (9.9) 71 (106) 300 (1334) 90 (400) 5.8 (14.9) 3.9 (9.9)
      16 2.4 BR003*2418X1-3CU16 0.42 (10.7) 83 (124)     6.3 (16.1) 4.2 (10.7)
      14 3.0 BR003*3018X1-3CU14 0.46 (11.7) 98 (146)     6.9 (17.6) 4.6 (11.7)
      12 3.0 BR003*3018X1-3CU12 0.50 (12.6) 122 (182)     7.4 (18.9) 5.0 (12.6)
6 4 2 18 2.0 BR004*2018X1-2CU18 0.39 (9.9) 64 (95) 300 (1334) 90 (400) 5.8 (14.9) 3.9 (9.9)
      16 2.4 BR004*2418X1-2CU16 0.42 (10.7) 72 (107)     6.3 (16.1) 4.2 (10.7)
      14 3.0 BR004*3018X1-2CU14 0.46 (11.7) 82 (122)     6.9 (17.6) 4.6 (11.7)
      12 3.0 BR004*3018X1-2CU12 0.50 (12.6) 98 (146)     7.4 (18.9) 5.0 (12.6)
8 2 6 18 2.0 BR002*2018X1-6CU18 0.49 (12.4) 94 (140) 300 (1334) 90 (400) 7.3 (18.6) 4.9 (12.4)
      16 2.4 BR002*2418X1-6CU16 0.47 (11.9) 105 (150)     7.0 (17.9) 4.7 (11.9)
      14 3.0 BR002*3018X1-6CU14 0.61 (15.6) 175 (255)     9.2 (23.4) 6.1 (15.6)
      12 3.0 BR002*3018X1-6CU12 0.58 (14.7) 223 (332)     8.7 (22.1) 5.8 (14.7)
8 4 4 18 2.0 BR004*2018X1-4CU18 0.49 (12.4) 80 (119) 300 (1334) 90 (400) 7.3 (18.6) 4.9 (12.4)
      16 2.4 BR004*2418X1-4CU16 0.47 (11.9) 83 (124)     7.0 (17.9) 4.7 (11.9)
      14 3.0 BR004*3018X1-4CU14 0.61 (15.6) 143 (213)     9.2 (23.4) 6.1 (15.6)
      12 3.0 BR004*3018X1-4CU12 0.58 (14.7) 175 (261)     8.7 (22.1) 5.8 (14.7)
8 6 2 18 2.0 BR006*2018X1-2CU18 0.49 (12.4) 66 (98) 300 (1334) 90 (400) 7.3 (18.6) 4.9 (12.4)
      16 2.4 BR006*2418X1-2CU16 0.47 (11.9) 61 (91)     7.0 (17.9) 4.7 (11.9)
      14 3.0 BR006*3018X1-2CU14 0.61 (15.6) 111 (165)     9.2 (23.4) 6.1 (15.6)
      12 3.0 BR006*3018X1-2CU12 0.58 (14.7) 127 (189)     8.7 (22.1) 5.8 (14.7)
12 6 6 18 2.0 BR006*2018X1-6CU18 0.57 (14.4) 105 (150) 300 (1334) 90 (400) 8.5 (21.6) 5.7 (14.4)
      16 2.4 BR006*2418X1-6CU16 0.55 (13.9) 142 (211)     8.2 (20.9) 5.5 (13.9)
      14 3.0 BR006*3018X1-6CU14 0.65 (16.5) 185 (275)     9.7 (24.8) 6.5 (16.5)
      12 3.0 BR006*3018X1-6CU12 0.61 (15.4) 230 (335)     9.1 (23.1) 6.1 (15.4)
12 8 4 18 2.0 BR008*2018X1-4CU18 0.57 (14.4) 91 (136) 300 (1334) 90 (400) 8.5 (21.6) 5.7 (14.4)
      16 2.4 BR008*2418X1-4CU16 0.55 (13.9) 120 (179)     8.2 (20.9) 5.5 (13.9)
      14 3.0 BR008*3018X1-4CU14 0.65 (16.5) 153 (228)     9.7 (24.8) 6.5 (16.5)
      12 3.0 BR008*3018X1-4CU12 0.61 (15.4) 182 (271)     9.1 (23.1) 6.1 (15.4)
12 10 2 18 2.0 BR010*2018X1-2CU18 0.57 (14.4) 77 (115) 300 (1334) 90 (400) 8.5 (21.6) 5.7 (14.4)
      16 2.4 BR010*2418X1-2CU16 0.55 (13.9) 98 (146)     8.2 (20.9) 5.5 (13.9)
      14 3.0 BR010*3018X1-2CU14 0.65 (16.5) 121 (180)     9.7 (24.8) 6.5 (16.5)
      12 3.0 BR010*3018X1-2CU12 0.61 (15.4) 134 (200     9.1 (23.1 6.1 (15.4

 

Manufacturer & Supplier of 2*0.5mm Hybrid Composite Power Cable and USB to 3RCA Audio Video Composite Adapter Cable in India

 

Composite trailing elastomer rubber cables Applications

  • Steel Mills
  • EOT Cranes
  • Airport Lighting
  • Installation in dry and damp rooms
  • Ships
  • Nuclear & Thermal Power Stations
  • Construction Equipments
  • Wind Power Mills
  • Electrical Machines
  • Textile Machines
  • submersible motor lead wires
  • Transport Systems
  • Conservation Technology
  • wire and cable used in deep water
  • Turbines

 

Different Types of Epr Composite Cables

Composite Cable
Composite Cable
Composite Wire
Composite Wire
Composite Rubber Cables
Composite Rubber Cables
Epr Composite Cables
Epr Composite Cables
Composite Cables as per IS : 9968 (PART-1) & (PART-2)
Composite Cables as per IS : 9968 (PART-1) & (PART-2)
Composite trailing rubber cables
Composite trailing rubber cables
Composite trailing elastomer rubber cables
Composite trailing elastomer rubber cables
2*0.5mm Hybrid Composite Power Fiber Optic Cables
2*0.5mm Hybrid Composite Power Fiber Optic Cables
Optical fiber composite cables
Optical fiber composite cables
core*1.5mm multi strand high conductivity copper composite cables
core*1.5mm multi strand high conductivity copper composite cables
Composite Coaxial Cables for Satellite Monitor
Composite Coaxial Cables for Satellite Monitor
Composite Core Cable
Composite Core Cable
32AWG 4 cores OD3.0mm composite cables
32AWG 4 cores OD3.0mm composite cables
8 Core Composite Hybrid Copper Wire
8 Core Composite Hybrid Copper Wire
High-grade Carbon Fiber Composite Core Cable Waterproof
High-grade Carbon Fiber Composite Core Cable Waterproof
Composite Automotive Cables
Composite Automotive Cables

 

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