Windmill Cable, Wind Turbine & Energy Cables manufacturer in India
Wind energy is a growing market with wind power plants erected in different areas. To ensure a smooth operation specially designed Wind Power Cable is widely used in many such farms. These cables are highly resistant to corrosion, oils, torsion, etc. The cables can work at temperatures of -55 degrees C to 145 degrees C. The torsion cables can complete 18,000 cycles. All the materials we use in these cables are highly durable and don’t get damaged easily. We are amongst the leading Wind Power Cable manufacturers in India. Our vision is to produce the best products, which are available at the most feasible rates.
The Wind Turbine Cable is designed with a highly flexible sensor cables. This cables facilitates the transmission of information from the control tower to the turbine. The complex construction of these cables makes them resistant to the rotor system. A Wind Turbine Power Cable is designed with flexible aluminum, copper, and optic cables. These power cables are designed with one or more electric conductors in their respective assemblies. Our renowned staff can easily customize all our products including the Windmill Cable. These products can be custom build for you in different shapes and sizes to meet all your requirements.
The Wind Turbine & Energy Cables are high-performance cables, which help transfer energy and electricity generated from the turbine. They can function well under extreme temperatures and resist all forms of environmental stress and pressures. With space being an issue, wind farms have been shifted offshore. Offshore Wind Farm Cables are designed to withstand heavy pressures of wind and salt. These cables are connected from the shore to the power grids. In most cases, the Offshore Wind Cable is damaged due to gushing against rocks. These farms are become increasingly important due to the requirement of more and more greener energy. With the help of the latest technology and best raw materials, we produce all the best Wind Farm Cable in the market. If you want to know more about our products, pricing contact us for more information.
Supplier & exporter of Wind Turbine Cable and Offshore Wind Cable in 650 to 800V as per IEC 60502-2 standards
Specification List of Wind Power Cable
| Range: | 6GA, 0GA, 2GA, 4GA, 18GA, 8GA, 14GA, 10GA, 15GA, 12GA, 16GA, 20GA and ultra classic strands |
| Conductor Types | tin plated copper, Stranded 99.99% OFC (oxygen free copper), copper coated |
| Materials | Quality, Tinned, Environmentally friendly, Silver or Nickel plated copper, glossy material, etc. |
| Extreme temperature range: |
(-40oC to 105oC) can withstand the extremes of automotive environments |
| Export To |
Colombia, Chile, MOROCCO, Oman, Poland, Singapore, Nigeria, United kingdom, Philippines, Germany, Srilanka, Malawi, Brazil, Bahrain, Saudi arabia, Tanzania, Sri lanka, South Africa, Malaysia, Belgium, Iraq, Bangladesh, Australia, Nepal, Nepal, United Arab Emirates, Cuba, Kuwait, Dubai, Bhutan, United States, Qatar, Kuwait, Saudi arabia, Egypt, Zambia, Austria, UNITED ARAB EMIRATES (UAE), Italy, Kenya, South Africa, Sudan, Argentina, Indonesia, Netherlands, Russia, Bhutan, MOZAMBIQUE, MYANMAR, Israel, Qatar, Oman |
| Colour: | Customized |
| Fixed installation lowest temperature: | -40 °C. |
| Conductor | 30 AWG - 2000 kcmil min. solid / stranded round, tinned / bare copper. |
| Packing | pallet packing , carton packing, wooden / plastic reels |
Aluminium 1kV Turbine Power Cable Construction
- Conductor: Class 2 stranded Aluminium
- Insulation: HEPR (Hard Ethylene Propylene Rubber)
- Inner Covering: Rubber compound
- Outer Sheath: PO (Polyolefin) type HXM1
- Sheath Colour: Black
Standards of Offshore Wind Farm Cables
- IEC 60502-1, IEC 60228,
- Flame retardant according to IEC 60332-1
- Low Smoke Zero Halogen according to IEC 60754, IEC 61034
Rated Voltage Uo/U of Offshore Wind Cable
| Rated Voltage Uo/U | 0.6/1kV |
Price List of Wind Turbine Cable
| Description | Wind Power Cables Price |
| flexible copper rubber insulation wind turbine Cables Per Meter | US $1.00 - $50.00 |
| Wind Turbine cables 12awg Per Meter | US $0.50 - $11.00 |
| CABLE X21 - V521 L=910mm FOR WIND TURBINE GENERATORS Per Unit | US $41.49 |
| marine offshore power Cables Per Meter | US $0.50 - $105.00 |
| 10M MEASUREMENT CABLE 5*0.25 FOR WIND TURBINES Per Meter | US $10.56 |
| High Voltage Low Temperature Wind Energy Wire Per Meter | US $2.00 - $50.00 |
| 3 core 05mm2 electrical Wind Energy wire Per Meter | US $78.47 |
| 1*35mm PV1-F tinned copper electric wiring cables for wind farm Per Meter | US $3.50 |
| Wind Farm UD 35Kv 750mcm Wire Per Meter | US $5.00 - $70.00 |
| ANEMOMETER Cables 3 X 0.5QMM 56M FOR WIND TURBINE Per Meter | US $36.25 |
Temperature Rating of Wind Power Cable
| Temperature Rating | -40 C +90 C |
| Short-circuit Temperature | 250 Deg C |
Aluminium Turbine Power Cables Minimum Bending Radius
| Minimum Bending Radius | 4x Overall Diameter |
Various Cables Used In Wind Turbine
- POF-fibre optics and hybrid cables for data transmission: EMC - safe signal transmission in switchboards of wind energy plants.
- Data cables: Our Data Cables are highly flexible cables to be installed from the housing to the base of the wind power plants
- Sensor cables: Highly flexible sensor cables are used for the transmission of measured values from weather station to control the azimuth system in wind turbines.
Manufacturer & Exporter of Wind Turbine Power Cable for harsh environments
Wind Turbine Wire Voltage Drop
| Average Wire Gauge (AWG) | Resistance per foot (Ohms) | Max Ampacity (Amps) per the NEC (60C) | Diameter (inches) | Diameter (mm) |
| 12 | 0.0016 | 25 | 0.0808 | 2.053 |
| 10 | 0.001 | 30 | 0.1019 | 2.588 |
| 8 | 0.0006 | 40 | 0.1285 | 3.264 |
| 6 | 0.0004 | 55 | 0.1620 | 4.115 |
| 4 | 0.00025 | 70 | 0.2043 | 5.189 |
| 3 | 0.0002 | 85 | 0.2294 | 5.827 |
| 2 | 0.000156 | 95 | ||
| 1 | 0.000124 | 110 | 0.2576 | 7.348 |
| 0 | 0.0001 | 125 | 0.3249 | 8.252 |
Wind Turbine Cables Installation
Offshore wind farms Turbines are connected to a power source on land via power cables. The offshore wind cables are installed from land at a power source to turbines in the sea. Installing the portion of cable from land to sea also be known as near shore cable installation, it differs from the deep sea cable installation.
How to Minimize Voltage drop and Power loss Wind Turbine
Undersizing the wire size will result in a voltage drop in the wires which will require your turbine to spin faster in order to maintain min voltage at load. While Undersizing the wire size will also result in excessive power loss in wire rather than delivered to the load. Less than 5% loss is desirable
Technical Data of Windmill Cables
| Rated Voltage Uo/U (Um) | 600V (TC), 1000V (AWM), 1000 V (WTTC) |
| Operating Temperatures | -40℃~+90℃ |
| Minimum Bending Radius | 5×OD |
| Flame Retardant | FT4, IEEE 1202/383 |
| Oil Resistant | Yes |
| Silicone Free | Yes |
| UV Resistant | Yes |
Wind Power Cables Dimensions and Weight
| NO. OF CORES | NOMINAL CROSS SECTION AREA mm2 | NOMINAL OVERALL DIAMETER mm | NOMINAL WEIGHT kg/100m |
|---|---|---|---|
| 1 | 50 | 13 | 266 |
| 1 | 70 | 15 | 352 |
| 1 | 95 | 16.5 | 450 |
| 1 | 120 | 18 | 556 |
| 1 | 150 | 20 | 686 |
| 1 | 185 | 22.5 | 842 |
| 1 | 240 | 26 | 1076 |
| 1 | 300 | 29 | 1299 |
| 1 | 400 | 32.5 | 1680 |
| 3 | 150 | 44 | 2756 |
| 4 | 150 | 49 | 3367 |
Difference Between Onshore and offshore windfarm conditions
| Onshore wind turbines | Offshore wind turbines | |
| Resources |
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| Dimensions |
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| Environment |
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We Stock and Supply in Below Countries
Mining Industry
wind turbine and energy cables
Kenya, South Africa, Nigeria, Belgium, Saudi arabia, Germany, MYANMAR, Italy, Qatar, Malawi, Egypt, Malaysia, Israel
Automobiles Industry
Torsion Resistance Wind Turbine DLO Cables
Bhutan, Saudi arabia, Dubai, Australia, Bahrain, Oman, Zambia, UNITED ARAB EMIRATES (UAE), United kingdom, MOROCCO, Srilanka
Aerospace Industry
Flexible Wind Turbine Control Cables Of 1.8/3kv
Brazil, Indonesia, Bangladesh, United Arab Emirates, Austria, Nepal, Sri lanka, Philippines, Argentina, South Africa, Poland
Features of Windmill Cable
- Fire proof
- Reliable
- Resistant to chemicals
- Durable
- Functional efficiency is optimum
- High performance
- Thermosetting
- Rubber Insulation And Sheathing
- Adequate Torsional And Bending Flexibility With A Small Bending Radius
- Resistant To Fuel, Coolant, Oil, Corrosive Chemicals And Abrasion
- Resistant To Saltwater
- Zero Halogens (Lszh) Materials
- Emi (Electric Magnetic Interference) Protection
- Highly Flexible Annealed Soft Copper With High Strand Counts
- Ability To Withstand Vibrations
Wind Farm Cable Appllications
- Nacelle And Tower
- Pumps
- Fans
- Pitch Systems
- Drives
Halogen-free Wind Power Cable manufacturer in Mumbai, check sizes and price list
Properties of wind turbine cables
- Abrasion
- Uv- And Ozone-resistant
- Resistance To Temperatures Ranging From -40°c Up To 90°c.
- Ls0h (Low Smoke Halogen Free) Material For The Insulation And Sheath
- Designed For Stripping And Overmolding.
- Choice Of Windmill Cables Dimensions
Windmill Cables Size & Current Rating Chart
| Cross Section (mm2) | Approximate Overall Diameter (mm) | Current Rating | |
| Single Phase (Amps) | Three Phase (Amps) | ||
| 1.5 | 2.9 | 17.5 | 15.5 |
| 2.5 | 3.53 | 24 | 21 |
| 4 | 4.4 | 32 | 28 |
| 6 | 4.68 | 41 | 36 |
| 10 | 5.98 | 57 | 50 |
| 16 | 6.95 | 76 | 68 |
| 25 | 8.7 | 101 | 89 |
| 35 | 10.08 | 125 | 110 |
| 50 | 11.8 | 151 | 134 |
| 70 | 13.5 | 192 | 171 |
| 95 | 15.7 | 232 | 207 |
| 120 | 17.4 | 296 | 239 |
| 150 | 19.3 | 300 | 262 |
| 185 | 21.5 | 341 | 296 |
| 240 | 24.6 | 400 | 346 |
| 300 | 27.9 | 458 | 394 |
| 400 | 30.8 | 546 | 467 |
| 500 | 33.8 | 626 | 533 |
| 630 | 37.6 | 720 | 611 |
| International standard wire size Chart (IEC 60228) | |||||||||
|---|---|---|---|---|---|---|---|---|---|
| 0.75 mm² | 4 mm² | 0.5 mm² | 1 mm² | 2.5 mm² | 1.5 mm² | ||||
| 70 mm² | 6 mm² | 25 mm² | 185 mm² | 35 mm² | 400 mm² | ||||
| 95 mm² | 1000 mm² | 10 mm² | 800 mm² | 150 mm² | 50 mm² | ||||
| 300 mm² | 120 mm² | 500 mm² | 16 mm² | 630 mm² | 240 mm² | ||||
Wind Turbine Tray Cable Dimensions
| TYPE | Conductor | Insulation | Jacket | MAX.COND.
RESISTANCE (Ω/Km,20℃,DC) |
|||||
| Conductor No.) | Core Size
(AWG) |
Conductor size.(No/mm) | DIA.(mm) | Insulation Thickness
(mm) |
O.D.
(mm) |
Jacket Thickness
(mm) |
O.D.
(mm) |
||
| TC/TC-ER | 2 | 18 | 16/0.254 | 1.16 | 0.76 | 2.8 | 1.14 | 7.9 | 7.06 |
| 16 | 26/0.254 | 1.49 | 3.1 | 8.5 | 4.45 | ||||
| 14 | 41/0.254 | 1.87 | 3.5 | 9.3 | 2.73 | ||||
| 12 | 65/0.254 | 2.36 | 4 | 10.3 | 1.72 | ||||
| 3 | 18 | 16/0.254 | 1.16 | 2.8 | 8.5 | 7.06 | |||
| 16 | 26/0.254 | 1.49 | 3.1 | 9.1 | 4.45 | ||||
| 14 | 41/0.254 | 1.87 | 3.5 | 9.9 | 2.73 | ||||
| 12 | 65/0.254 | 2.36 | 4 | 11 | 1.72 | ||||
| 4 | 18 | 16/0.254 | 1.16 | 2.8 | 9.1 | 7.06 | |||
| 16 | 26/0.254 | 1.49 | 3.1 | 9.8 | 4.45 | ||||
| 14 | 41/0.254 | 1.87 | 3.5 | 10.8 | 2.73 | ||||
| 12 | 65/0.254 | 2.36 | 4 | 12 | 1.72 | ||||
| 5 | 18 | 16/0.254 | 1.16 | 2.8 | 9.9 | 7.06 | |||
| 16 | 26/0.254 | 1.49 | 3.1 | 10.7 | 4.45 | ||||
| 14 | 41/0.254 | 1.87 | 3.5 | 11.8 | 2.73 | ||||
| 12 | 65/0.254 | 2.36 | 4 | 13.1 | 1.72 | ||||
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Cables rated voltage |
Test voltage(kv) |
Voltage application time(min) |
|
8.7/10KV |
30.5 |
5 |
|
26/35KV (note) |
91(3.5Uo) |
|
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65(2.5Uo) |
30 |
Offshore Wind Farm Cables exporter & supplier in India
Different Types of Wind Turbine Power Cable
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