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Wind Power Cable

Windmill Cable, Wind Turbine & Energy Cables manufacturer in India

Wind energy is a growing market with wind power plants erected in different areas. To ensure a smooth operation specially designed Wind Power Cable is widely used in many such farms. These cables are highly resistant to corrosion, oils, torsion, etc. The cables can work at temperatures of -55 degrees C to 145 degrees C. The torsion cables can complete 18,000 cycles. All the materials we use in these cables are highly durable and don’t get damaged easily. We are amongst the leading Wind Power Cable manufacturers in India. Our vision is to produce the best products, which are available at the most feasible rates.

Wind Power Cable

The Wind Turbine Cable is designed with a highly flexible sensor cables. This cables facilitates the transmission of information from the control tower to the turbine. The complex construction of these cables makes them resistant to the rotor system. A Wind Turbine Power Cable is designed with flexible aluminum, copper, and optic cables. These power cables are designed with one or more electric conductors in their respective assemblies. Our renowned staff can easily customize all our products including the Windmill Cable. These products can be custom build for you in different shapes and sizes to meet all your requirements.

The Wind Turbine & Energy Cables are high-performance cables, which help transfer energy and electricity generated from the turbine. They can function well under extreme temperatures and resist all forms of environmental stress and pressures. With space being an issue, wind farms have been shifted offshore. Offshore Wind Farm Cables are designed to withstand heavy pressures of wind and salt. These cables are connected from the shore to the power grids. In most cases, the Offshore Wind Cable is damaged due to gushing against rocks. These farms are become increasingly important due to the requirement of more and more greener energy. With the help of the latest technology and best raw materials, we produce all the best Wind Farm Cable in the market. If you want to know more about our products, pricing contact us for more information.

Supplier & exporter of Wind Turbine Cable and Offshore Wind Cable in 650 to 800V as per IEC 60502-2 standards

 

Specification List of Wind Power Cable

Range: 6GA, 0GA, 2GA, 4GA, 18GA, 8GA, 14GA, 10GA, 15GA, 12GA, 16GA, 20GA and ultra classic strands
Conductor Types tin plated copper, Stranded 99.99% OFC (oxygen free copper), copper coated
Materials Quality, Tinned, Environmentally friendly, Silver or Nickel plated copper, glossy material, etc.
Extreme temperature range:
(-40oC to 105oC) can withstand the extremes of automotive environments
Export To
Colombia, Chile, MOROCCO, Oman, Poland, Singapore, Nigeria, United kingdom, Philippines, Germany, Srilanka, Malawi, Brazil, Bahrain, Saudi arabia, Tanzania, Sri lanka, South Africa, Malaysia, Belgium, Iraq, Bangladesh, Australia, Nepal, Nepal, United Arab Emirates, Cuba, Kuwait, Dubai, Bhutan, United States, Qatar, Kuwait, Saudi arabia, Egypt, Zambia, Austria, UNITED ARAB EMIRATES (UAE), Italy, Kenya, South Africa, Sudan, Argentina, Indonesia, Netherlands, Russia, Bhutan, MOZAMBIQUE, MYANMAR, Israel, Qatar, Oman
Colour: Customized
Fixed installation lowest temperature: -40 °C.
Conductor 30 AWG - 2000 kcmil min. solid / stranded round, tinned / bare copper.
Packing pallet packing , carton packing, wooden / plastic reels

 

Aluminium 1kV Turbine Power Cable Construction

  • Conductor: Class 2 stranded Aluminium
  • Insulation: HEPR (Hard Ethylene Propylene Rubber)
  • Inner Covering: Rubber compound
  • Outer Sheath: PO (Polyolefin) type HXM1
  • Sheath Colour: Black

 

Standards of Offshore Wind Farm Cables

  • IEC 60502-1, IEC 60228,
  • Flame retardant according to IEC 60332-1
  • Low Smoke Zero Halogen according to IEC 60754, IEC 61034

 

Rated Voltage Uo/U of Offshore Wind Cable

Rated Voltage Uo/U 0.6/1kV

 

Price List of Wind Turbine Cable

Description Wind Power Cables Price
flexible copper rubber insulation wind turbine Cables Per Meter US $1.00 - $50.00
Wind Turbine cables 12awg Per Meter US $0.50 - $11.00
CABLE X21 - V521 L=910mm FOR WIND TURBINE GENERATORS Per Unit US $41.49
marine offshore power Cables Per Meter US $0.50 - $105.00
10M MEASUREMENT CABLE 5*0.25 FOR WIND TURBINES Per Meter US $10.56
High Voltage Low Temperature Wind Energy Wire Per Meter US $2.00 - $50.00
3 core 05mm2 electrical Wind Energy wire Per Meter US $78.47
1*35mm PV1-F tinned copper electric wiring cables for wind farm Per Meter US $3.50
Wind Farm UD 35Kv 750mcm Wire Per Meter US $5.00 - $70.00
ANEMOMETER Cables 3 X 0.5QMM 56M FOR WIND TURBINE Per Meter US $36.25

 

Temperature Rating of Wind Power Cable

Temperature Rating -40 C +90 C
Short-circuit Temperature 250 Deg C

 

Aluminium Turbine Power Cables Minimum Bending Radius

Minimum Bending Radius 4x Overall Diameter

 

Various Cables Used In Wind Turbine

  • POF-fibre optics and hybrid cables for data transmission: EMC - safe signal transmission in switchboards of wind energy plants.
  • Data cables: Our Data Cables are highly flexible cables to be installed from the housing to the base of the wind power plants
  • Sensor cables: Highly flexible sensor cables are used for the transmission of measured values from weather station to control the azimuth system in wind turbines.

Manufacturer & Exporter of Wind Turbine Power Cable for harsh environments

 

Wind Turbine Wire Voltage Drop

Average Wire Gauge (AWG) Resistance per foot (Ohms) Max Ampacity (Amps) per the NEC (60C) Diameter (inches) Diameter (mm)
12 0.0016 25 0.0808 2.053
10 0.001 30 0.1019 2.588
8 0.0006 40 0.1285 3.264
6 0.0004 55 0.1620 4.115
4 0.00025 70 0.2043 5.189
3 0.0002 85 0.2294 5.827
2 0.000156 95
1 0.000124 110 0.2576 7.348
0 0.0001 125 0.3249 8.252

 

Wind Turbine Cables Installation

Offshore wind farms Turbines are connected to a power source on land via power cables. The offshore wind cables are installed from land at a power source to turbines in the sea. Installing the portion of cable from land to sea also be known as near shore cable installation, it differs from the deep sea cable installation.

 

How to Minimize Voltage drop and Power loss Wind Turbine

Undersizing the wire size will result in a voltage drop in the wires which will require your turbine to spin faster in order to maintain min voltage at load. While Undersizing the wire size will also result in excessive power loss in wire rather than delivered to the load. Less than 5% loss is desirable

 

Technical Data of Windmill Cables

Rated Voltage Uo/U (Um) 600V (TC), 1000V (AWM), 1000 V (WTTC)
Operating Temperatures -40℃~+90℃
Minimum Bending Radius 5×OD
Flame Retardant FT4, IEEE 1202/383
Oil Resistant Yes
Silicone Free Yes
UV Resistant Yes

 

Wind Power Cables Dimensions and Weight

NO. OF CORES NOMINAL CROSS SECTION AREA mm2 NOMINAL OVERALL DIAMETER mm NOMINAL WEIGHT kg/100m
1 50 13 266
1 70 15 352
1 95 16.5 450
1 120 18 556
1 150 20 686
1 185 22.5 842
1 240 26 1076
1 300 29 1299
1 400 32.5 1680
3 150 44 2756
4 150 49 3367

 

Difference Between Onshore and offshore windfarm conditions

  Onshore wind turbines Offshore wind turbines
Resources
  • Wind potential of full load hours of 2,000 per year.
  • Limited sites available.
  • Wind potential of full load hours 4,000 per year.
  • Large sites available.
Dimensions
  • 1 – 3 MW wind turbines.
  • installed capacity: 10 – 50 MW .
  • 3 – 7 MW wind turbines.
  • installed capacity: 50 – 1,000 MW .
Environment
  • Conditions: Land-based .
  • Unrestricted access.
  • Conditions: Rough marine.
  • Limited Acces.

 

We Stock and Supply in Below Countries

Mining Industry
Mining Industry
wind turbine and energy cables
Kenya, South Africa, Nigeria, Belgium, Saudi arabia, Germany, MYANMAR, Italy, Qatar, Malawi, Egypt, Malaysia, Israel
Automobiles Industry
Automobiles Industry
Torsion Resistance Wind Turbine DLO Cables
Bhutan, Saudi arabia, Dubai, Australia, Bahrain, Oman, Zambia, UNITED ARAB EMIRATES (UAE), United kingdom, MOROCCO, Srilanka
Aerospace Industry
Aerospace Industry
Flexible Wind Turbine Control Cables Of 1.8/3kv
Brazil, Indonesia, Bangladesh, United Arab Emirates, Austria, Nepal, Sri lanka, Philippines, Argentina, South Africa, Poland

 

Features of Windmill Cable

  • Fire proof
  • Reliable
  • Resistant to chemicals
  • Durable
  • Functional efficiency is optimum
  • High performance
  • Thermosetting
  • Rubber Insulation And Sheathing
  • Adequate Torsional And Bending Flexibility With A Small Bending Radius
  • Resistant To Fuel, Coolant, Oil, Corrosive Chemicals And Abrasion
  • Resistant To Saltwater
  • Zero Halogens (Lszh) Materials
  • Emi (Electric Magnetic Interference) Protection
  • Highly Flexible Annealed Soft Copper With High Strand Counts
  • Ability To Withstand Vibrations

 

Wind Farm Cable Appllications

  • Nacelle And Tower
  • Pumps
  • Fans
  • Pitch Systems
  • Drives

 

Halogen-free Wind Power Cable manufacturer in Mumbai, check sizes and price list

 

Properties of wind turbine cables

  • Abrasion
  • Uv- And Ozone-resistant
  • Resistance To Temperatures Ranging From -40°c Up To 90°c.
  • Ls0h (Low Smoke Halogen Free) Material For The Insulation And Sheath
  • Designed For Stripping And Overmolding.
  • Choice Of Windmill Cables Dimensions

Windmill Cables Size & Current Rating Chart

Cross Section (mm2) Approximate Overall Diameter (mm) Current Rating
Single Phase (Amps) Three Phase (Amps)
1.5 2.9 17.5 15.5
2.5 3.53 24 21
4 4.4 32 28
6 4.68 41 36
10 5.98 57 50
16 6.95 76 68
25 8.7 101 89
35 10.08 125 110
50 11.8 151 134
70 13.5 192 171
95 15.7 232 207
120 17.4 296 239
150 19.3 300 262
185 21.5 341 296
240 24.6 400 346
300 27.9 458 394
400 30.8 546 467
500 33.8 626 533
630 37.6 720 611
International standard wire size Chart (IEC 60228)
0.75 mm² 4 mm² 0.5 mm² 1 mm² 2.5 mm² 1.5 mm²
70 mm² 6 mm² 25 mm² 185 mm² 35 mm² 400 mm²
95 mm² 1000 mm² 10 mm² 800 mm² 150 mm² 50 mm²
300 mm² 120 mm² 500 mm² 16 mm² 630 mm² 240 mm²

 

Wind Turbine Tray Cable Dimensions

TYPE Conductor  Insulation Jacket MAX.COND.
RESISTANCE
(Ω/Km,20℃,DC)
Conductor No.) Core Size
(AWG)
Conductor size.(No/mm) DIA.(mm) Insulation Thickness
(mm)
O.D.
(mm)
Jacket Thickness
(mm)
O.D.
(mm)
TC/TC-ER 2 18 16/0.254 1.16 0.76 2.8 1.14 7.9 7.06
16 26/0.254 1.49 3.1 8.5 4.45
14 41/0.254 1.87 3.5 9.3 2.73
12 65/0.254 2.36 4 10.3 1.72
3 18 16/0.254 1.16 2.8 8.5 7.06
16 26/0.254 1.49 3.1 9.1 4.45
14 41/0.254 1.87 3.5 9.9 2.73
12 65/0.254 2.36 4 11 1.72
4 18 16/0.254 1.16 2.8 9.1 7.06
16 26/0.254 1.49 3.1 9.8 4.45
14 41/0.254 1.87 3.5 10.8 2.73
12 65/0.254 2.36 4 12 1.72
5 18 16/0.254 1.16 2.8 9.9 7.06
16 26/0.254 1.49 3.1 10.7 4.45
14 41/0.254 1.87 3.5 11.8 2.73
12 65/0.254 2.36 4 13.1 1.72

Cables rated voltage

Test voltage(kv)

Voltage application time(min)

8.7/10KV

30.5

5

26/35KV (note)

91(3.5Uo)

65(2.5Uo)

30

 

Offshore Wind Farm Cables exporter & supplier in India

Different Types of Wind Turbine Power Cable

Wind Power Cable
Wind Power Cable
Wind Turbine Cables
Wind Turbine Cables
Wind Turbine Power Cables
Wind Turbine Power Cables
Windmill Cables
Windmill Cables
Wind Turbine & Energy Cables
Wind Turbine & Energy Cables
Wind Farm Cables
Wind Farm Cables
Offshore Wind Farm Cables
Offshore Wind Farm Cables
Offshore Wind Cables
Offshore Wind Cables
2kv 4/0 awg wind turbine copper power Cables
2kv 4/0 awg wind turbine copper power Cables
Wind Turbine Tray Cables
Wind Turbine Tray Cables
Flexible Copper Core 4G1.5 unarmoured wiring Cables for Wind Farm station
Flexible Copper Core 4G1.5 unarmoured wiring Cables for Wind Farm station
wind turbine and energy cables
wind turbine and energy cables
3 Core Windmill rubber Cables
3 Core Windmill rubber Cables
Wind turbine control Cables
Wind turbine control Cables
Torsion Resistance Wind Turbine DLO Cables
Torsion Resistance Wind Turbine DLO Cables
Flexible Wind Turbine Control Cables Of 1.8/3kv
Flexible Wind Turbine Control Cables Of 1.8/3kv

 

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