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Rubber Cable

Rubberised Multi Core Cable and Black Rubber Insulated Wire manufacturer in India

 

Rubber Cable

 

Cables have been insulated way before the invention of PVC or PE. In the olden days, they use to be insulated with rubber as it is a bad conductor of electricity. Rubber Cable was initially coated with natural rubber however, lately, it has been replaced with synthetic rubber. All Rubber Wires do not soften or melt when exposed to heat since they are made up of thermosets material. The material is crosslinked through vulcanization which helps these Vulcanised Rubber Cable in maintaining these properties. 

The properties of Rubber Coated Electrical Wire can be changed by the addition of various elements to the base. These include antioxidants, fillers, vulcanizing agents, accelerators, and antiozonants. They provide excellent temperature range flexibility along with good water absorption properties. Rubber Insulated Cables are also suitable in harsh environments as they possess good absorption properties, weathering, and abrasion resistance as well. 

Rubber Sheathed Cable is a black color coated cable with several rubber conductors inside. It provides a waterproof electric coating for insulating the electric cable inside. Flexible Rubber Cables are often affected by bending, friction, torsion, and other mechanical forces. Also since they are used outside, they are resistant to moisture, sunlight aging, and oil. 

Rubber Insulated Wire has a smaller overall diameter and is easy to use. Insulating the wires with rubber helps in protecting the individual wires and cables used in making the entire wire assembly. Rubber Coated Cable is subcategorized further depending upon the material used which are as follows.

  • Thermoplastic rubber is used to insulate Tough Rubber Sheathed Cable they are used in applications with higher processing speed and a wider usable temperature range. However, it has limited cut through resistance.
  • Neoprene is a thermoset rubber used to coat  Rubber Electrical Cable it has exceptional cut-through, abrasion, oil, and solvent resistance. It is fire resistant and has a long service life.
  • Silicone is another material used in coating Rubber Insulated Wires. It is a versatile synthetic rubber that is well known for its flame and heat resistance properties.
  • Chlorosulfonate polyethylene is another type of Rubber Cable with low voltage insulation. It works in a wide range of temperatures and has high resistance to chemicals and UV radiation. 

These were a few among the wide pool of Indian Rubber Cable that is produced as per the global standards. For double insulation, there is a different variety of cable manufactured by us they are known as 2 Core Rubber Flex. They are also used in lightweight fittings that do not have a metal component. In case your application requires a single core wire with increased heat resistance then the h07g-k wire is the best suitable option for you. They are made using fine quality bare copper and standard tin. 

Apart from these we also manufacture Nbr Cables. We have been manufacturing these wires for several years now and the quality of the product and prices at which we supply have made us one of the leading Rubber Cable manufacturers in India.

 

Huge Range of Rubber Coated Electrical Wire and Flexible Rubber Sheathed Cable in Mumbai, Rubber Cable manufacturers in India since 2007

 

Rubber Cable Specification

  • Type: Insulated
  • Material Shape: Round Wire
  • Product Name: H05g-K H05g-U H07g-U H07g-R H07g-K Cable
  • Sheath Material: No
  • Insulation Color: Red, Black, Yellow, Blue, Green, Grey and So on
  • Standard: IEC, UL, BS, VDE, AS/NZS or According to You.
  • Voltage: 300/300V 300/500V 450/750V
  • Application: Underground/ House and Building Application
  • Conductor Class: Calss 1, Class2, Class 5, Class6
  • Product Name: Rubber Electrical Wire
  • Insulation Material: PVC
  • Conductor Type: Stranded
  • Conductor Material: Copper
  • Package: Roll
  • export to:Tanzania, Kuwait, Russia, Bhutan, Nepal, Netherlands, Bahrain, Nigeria, Philippines, Malawi, Dubai, Oman, Brazil, Poland, Bhutan, Singapore, Kuwait, Argentina, Egypt, Mozambique, Iraq, Belgium, Sudan, Nepal, Colombia, Indonesia, Myanmar,Kenya, Germany,Italy, Morocco, Chile, Israel, Australia, Bangladesh, Oman, Qatar, Cuba, Austria, Zambia, Malaysia, South Africa, Saudi arabia, United Arab Emirates (UAE), Sri lanka, United kingdom, United States

Rubber Wires Price

Description
Price
H05rr-F Flexible Rubber Power Cables US $ 0.1-2.0 / Meter
Power/PVC/PE/XLPE/Copper/Insulated/Copper/Rubber Cables US $ 1-10 / Meter
51XLPE Insulated Armored PVC Sheathed Mining Rubber Power Electric Cables US $ 1 / Meter
Electrical PVC Copper Electric Flexible Rubber XLPE Insulated Control Cables
US $ 0.5-10 / Meter
Rubber Insulated Copper Conductor Super Flexible Machine Welding Cables
US $ 5 / Meter

 

H07g-k Rubber Insulated Single Core Wire

Number of cores and
nominal cross section

milimeter2
Copper
figure

kilogram/km
Colours


Overall
diameter
appr.
milimeter
Cond.
construction
(appr. value)
milimeter
Weight

appr.
kilogram/km
2,5 25 sw 4,0 50 x 0,26 mm 40
1,5 15 sw 3,4 30 x 0,26 mm 25
6,0 60 sw 5,5 84 x 0,31 mm 80
35,0 350 sw 11,5 276 x 0,41 mm 420
4,0 40 sw 5,0 56 x 0,31 mm 60
16,0 160 sw 8,0 126 x 0,41 mm 190
10,0 100 sw 7,0 80 x 0,41 mm 125
25,0 250 sw 10,0 196 x 0,41 mm 292

 

Test voltage [V]AC 2500
Nominal voltage Uo/U [V] 450 / 750 volt
Short circuit time maximum [sec] 5
Operating temperature short circuit °C 260
Flammability standard EN 60332-1-2
Temperature range in motion -25°C till +110°C
Bending radius minimum x diameter 7

 

Multi Core rubber cables

Seperator Tape: over the conductor Suitable material seperator tape may be applied
Conductor: complying with the requirement of IS 8130-1984 Annealed tinned Copper wires Stranded (Class 2), Solid (Class 1), flexible (Class 5)
Sheath:
Heavy Duty Sheath Type SE3/SE4 of IS 6380-1984
General service sheath Type SE1/SE2 of IS 6380-1984
Core Identification: Nos.PE tape, Coloured insulation, Nos. printing, Coloured proofed tape
Insulation:
elastomer compound Heat Resisting of IS 6380-1984 Type IE2
elastomer compound General service of IS 6380-1984 Type IE1
Silicone Rubber of IS 6380-1984 Type IE 5
Fillers: for the compatible with the insulating material and operating temperature synthetic fibres or Natural or elastomer suitable

 

Application of Rubber Coated Electrical Wire

  • Electrical blower
  • Heater cord
  • Portable tools
  • Electrical instruments
  • Electric iron
  • Lighting fixtures
  • Power supply of heavy duty appliances and set cables

 

Working Temperature of Rubber Insulated Cables

material Max. Cond.
Temp. for short
circuit
Deg C.
Max. Cond. Temp.
for continuous
opertation
Deg C
.
Min. Working Temp.
Deg C.
Ethylene Propylene (EPR) 250 90 -50
Butyl 220 85 50
Natural (VIR & TRS) 200 60 -55
Chlorosupphonated Polyethylene (CSP) 200 90 -35
Polychloroprene (PCP) 200 70 -40
HR Natural (HR VIR) 200 75 -55
Silicone 350 150 / 180 -55
Styrene Butadience 200 60 -55

 

Rubber Sheathed Cable Key Features

  • Based on CENELEC HD 22-6 31, VDE 0282 ,IEC 245-6, IS 473, BS 638-4.
  • High resistance to cuts , tears & abrasion.
  • Resistance to oil , solvents and chemicals.
  • Excellent ozone and weather resistant.
  • Outstanding toughness & durability.

 

Types of Rubber Electrical Cable

  • NSSHÖU
  • H07RN-F
  • H07RN-F, enhanced version
  • H05RR-F
  • H07ZZ-F
  • H05RN-F
  • NSGAFÖU 1,8/3 kV
  • NSHXAFÖ 1,8/3 kV
  • H01N2-D
  • H07RN8-F

 

Single Core and Multicore rubber cable and Tough Rubber Sheathed Electrical Cable manufacturer in India, check latest price of Ht Rubber Cables in Mumbai

 

Buying tips of Flexible Rubber Cables

  • Color Code
  • Bend Radius
  • Operating Voltage
  • Operating Temp
  • Test Voltage
  • Application

 

Most Common rubber types used

  • EPM, EPDM
  • Chloroprene [PCP]
  • Silicon
  • Hypalon
  • Chlorosulphonated polyethylene [CSP]
  • Natural [NR]
  • Butyl (IIR)

 

Nitrile rubber cable Uses

  • used for indoor/outdoor residential application.
  • use for generators, portable equipment and moving machinery, damp or oily environments.
  • Some these wire are intended to be primarily utilized in hefty industry and mining in dry and soggy premises.
  • These cables are used in fixed installation of rail vehicles, buses, pipes and closed installation ducts.
  • These wire can manage huge jobs.
  • They are appropriate for open door use in the dry, wet and clammy.
  • Medium obligation these wire are utilized for power devices and light hardware, indoor/open and wet conditions.
  • There are some cables designed specifically for drum reeling applications with extremely high mechanical environment like as winding and unwinding and tension environments.

 

Supplier & exporter of 2 Core Rubber Flex Cable, Nbr / Nitrile/ EVA rubber cable in Mumbai, check Chlorosupphonated Polyethylene rubber cables current rating, diameter, and application,

 

General Construction of Heavy Duty Rubber Cable

Seperator Tape: over the conductor Suitable material seperator tape may be applied
Conductor: complying with the requirement of IS 8130-1984 Annealed tinned Copper wires Stranded (Class 2), Solid (Class 1), flexible (Class 5)
Sheath:
Heavy Duty Sheath Type SE3/SE4 of IS 6380-1984
General service sheath Type SE1/SE2 of IS 6380-1984
Core Identification: Nos.PE tape, Coloured insulation, Nos. printing, Coloured proofed tape
Insulation:
elastomer compound Heat Resisting of IS 6380-1984 Type IE2
elastomer compound General service of IS 6380-1984 Type IE1
Silicone Rubber of IS 6380-1984 Type IE 5
Fillers: for the compatible with the insulating material and operating temperature synthetic fibres or Natural or elastomer suitable

 

Check out our wide range of Rubber Insulated Cables, find a special offer on the following types

 

Natural Rubber Cable Current Rating

Very intermittent or Occasional Welding up to 20%
Semi-automatic welding 30% to 85%
Automobile Welding up to 100%
Manual Welding 0% to 60%

 

1.1kv/ 6.6 kv/ 11kv/ 3 core Soft rubber insulated cables exporter & supplier in Mumbai

 

Voltage Drop of High Voltage Rubber Cables

Cross - Sectional
area
Maximum Conductorb resistance at 200C Nominal Thickness of sheath Minimum Overall diameter Maximum Overall diameter Current Ratings
Welding
Application
Non Welding Application
Duty Cycle
  85% 100% 30% 60% 20%  
milimeter2 ohm/km milimeter milimeter milimeter amp amp amp amp amp amp
10 mm 1.091 2.00 mm 7.08 mm 10.00 115 105 amp 190 135 235 110
16 mm 1.021 2.00 mm 9.00 mm 11.05 145 135 amp 245 175 302 138
25 mm 0.078 2.00 mm 10.00 mm 13.00 195 180 amp 330 230 402 187
35 mm 0.0554 2.00 mm 11.05 mm 14.05 245 225 amp 410 290 503 233
50 mm 0.0386 2.02 mm 13.00 mm 17.00 310 285 amp 520 370 637 295
70 mm 0.0272 2.04 mm 15.00 mm 19.00 385 355 amp 650 460 794 372
95 mm 0.0206 2.06 mm 17.05 mm 21.05 470 430 amp 790 560 961 449
120 mm 0.0161 2.08 mm 19.05 mm 24.00 540 500 amp 910 650 1118 523
150 mm 0.0129 3.00 mm 21.05 mm 26.00 620 580 amp 1040 740 1297 608
185 mm 0.0106 3.02 mm 23.00 mm 29.00 715 660 amp 1200 850 1476 690
240 mm 0.00801 3.04 mm 27.00 mm 32.00 770 710 amp 1296 916 1587 744
300 mm 0.00641 3.06 mm 30.00 mm 35.00 850 800 amp 1450 1035 1790 840
400 mm 0.00486 3.08 mm 33.00 mm 39.00 1000 925 amp 1690 1195 2070 970
Rating factors for variation in ambient temprature
Rating Factor 1.004 1.000 mm 0.096 mm 0.091 0.082 0.087 amp 0.069 0.076 0.064 0.057
Ambient temperature°C 20 25 mm 30 mm 35 45 40 amp 55 50 60 65

 

Rubber Cable hs code

HS Code Description
85441990 WELDCRAFT CABLES, POWER, 3FT (0.9M), RUBBER - WELDING MACHINE PARTS
40169990 FOAM RUBBER CABLES CLAMP STRIP(3M ROLL)
85444299 IN A HEAT BLACK JASPER CABLES-TIGHT CORD WIND RUBBER BRANDED(COMPONENTS, PARTS & ACCESS FOR MFR OF
40027000 NON CONJUGATED ETHYLENE PROPYLENE DIENE RUBBER(EPDM)
40170090 GT 450.SO CABLES DRUM MADE OF SPECAILITY RUBBER WITH BLANK COVER FOR SELF TOOLING (10 PCS)
85444930 CABLES-CABLES,KIT,CBL,AUSTIN,RUBBER,LVDS#Y4DCR
40170090 GT 310.SO CABLES DRUM MADE OF SPECAILITY RUBBER WITH BLANK COVER FOR SELF TOOLING (15 PCS)

 

Bhuwal Insulation is a specialized Tough rubber sheathed cables manufacturer in Mumbai, buy Natural & Flexible rubber cable For Poles

Know in which industries Material Supplied

Steel Mills
Steel Mills
Tanzania, Colombia, Argentina
Nuclear & Thermal Power Stations
Nuclear & Thermal Power Stations
Germany, Italy, Iraq
Electrical Machines
Electrical Machines
Austria, Israel, Brazil

 

Many Rubber Cable suppliers, dealers, importers, exporters, stockholders and distributors procure Rubber Insulated Cables from Bhuwal Insulation and resale with higher margins, so buy directly from Bhuwal and save your cost.

 

Rubber Cable Manufacturers In India

Rubber Coated Electrical Wire
Rubber Coated Electrical Wire
Rubber Insulated Cables
Rubber Insulated Cables
Rubber Sheathed Cable
Rubber Sheathed Cables
Flexible Rubber Cables
Flexible Rubber Cables
Rubber Coated Cable
Rubber Coated Cables
Vulcanised Rubber Cable
Vulcanised Rubber Cables
Heavy Duty Rubber Cable
Heavy Duty Rubber Cables
High Temperature Rubber Cables
High Temperature Rubber Cables
Rubber Cable 1.1kv
Rubber Cable 1.1kv
High Voltage Rubber Cables
High Voltage Rubber Cables
Natural Rubber Cable
Natural Rubber Cables
Tough Rubber Sheathed Cables
Tough Rubber Sheathed Cables
2 Core Rubber Flex
2 Core Rubber Flex
Chlorosupphonated Polyethylene rubber cables
Chlorosupphonated Polyethylene rubber cables
Three core rubber cable
Three core rubber cables
Nitrile rubber cable
Nitrile rubber cables

 

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