UL3239 High Voltage Lead Wire and Electric Motor Leads exporter in India
Lead is a chemical element, which is denser than common material. A Lead Cable is made up of a group of wires, which are wound and sheathed. These cables are specified for low voltage power distribution in various systems. The sheaths give these cables protection from degradation, corrosive liquids, and vapors. Lead Wires are widely used in control panels, cars, ovens, computers, etc. These wires are highly durable and versatile across various applications. We are the leading Lead Cables manufacturer in India. Our vision is to produce high-quality products at the most reasonable rates.
A High Voltage Lead Wire is designed with high insulating properties and doesn’t melt easily. These wires exhibit good electrical and mechanical properties. An example of this wire is the UL3239 22awg gauge wire. They are made with an insulated conductor, which powers applications requiring high voltages of over 5000 volts. This UL3239 Wire is recommended for stoves, furnaces, heaters and are designed to withstand extreme temperatures and pressures. Motor Lead Wires are widely used throughout the automotive industry. These wires help connect the distributor, ignition coils of the spark plug in the internal combustion engines. These Ht Motor Lead Wires are used for carrying high electric voltage in the system. These wires degrade after long years of service. Each lead consists of a single wire in the Motor Leads. The current travels from one wire and returns to another wire, whichis grounded in the engine of the motor. We are amongst the few Lead Wire Manufacturer who can customize all our products in different shapes and sizes as per your requirements.
The Alternator Lead Wires play a pivotal role in charging the battery of a vehicle and keeping it running. It is made of a three-wire alternator, which includes positive, voltage sensing, and ignition input wire. The Connecting Lead Wires provide a medium through which current can pass through the system. These copper wires are long-lasting and can supply high-voltages of current. Silicone Hv Lead Wires can operate at temperatures ranging from -40°C to 200°C. They have a diameter and thickness of 0.48mm and 0.68mm respectively. We belong to a group of few Lead Cable Manufacturer who makes use of the best raw materials and latest technology to produce all our products. If you have any questions or want to know more about our products or Electric Motor Lead Wires, contact us.
Motor Lead Wires and Silicone Hv Lead Wires manufacturer in Mumbai
Specification Schedule Lead Cable
| Cable range | 20GA, 16GA, 18GA, 14GA, 8GA, 2GA, 6GA, 0GA, 12GA, 4GA, 15GA, 10GA |
| Extreme temperature range |
-40 to 105 C |
| Material | glossy material Tinned, Environmentally friendly, Silver or Nickel plated copper etc. |
| Conductor | Stranded 99.99% oxygen free copper and tin plated copper, copper coated al |
| Cable Colour | As per customer requirement |
| Packing | carton packing, pallet packing , wooden / plastic reels |
| Export To | Bhutan, Morocco, United States, Sudan, Argentina, Iraq, Chile, Netherlands, Qatar, Colombia, Poland, Kuwait, Austria, Sri lanka, Oman, Saudi Arabia, Malawi, South Africa, Zambia, Myanmar, Bahrain, Qatar, Germany, Nepal, Indonesia, Kenya, Nigeria, Italy, Bangladesh, Belgium, Mozambique, Singapore, Israel, United Kingdom, Tanzania, Philippines, Malaysia, United Arab Emirates, Australia, Russia, Nepal, Brazil, Oman, Cuba, Egypt, Bhutan |
Exporter & supplier of 22awg Ht Motor Lead Wires and High Temperature Connecting Lead Wires for electrical connection
Lead Wire Price List
| Description | Price Per Meter in USD |
| AWG 600V Silicone Rubber Jacket Test Lead Super Flexible Cable Wire | US $ 0.50 - 1.20 |
| 40KV 22AWG High voltage Cable Red Positive Lead Wire | US $ 0.70 |
| 500C Copper Wire Mica Glass High Temperature Lead Wire Fire | US $ 0.15 - 14.00 |
| Custom 4 Ways 4Pin Splitter Tens Lead Wires | US $ 0.20 |
| Automotive Wire PVC insulation Single Core Lead Wire | US $ 0.02 - 0.60 |
What is Lead Cable?
A lead wire is a metal wire associated from the electric post of a hardware part or an electronic segment. The lead wire is a covered copper wire, a tinned copper wire or another electrically conductive wire used to associate two areas electrically.
Ht Motor Lead Wires Temperature range
-40°C to 200°C
Conductors of High Voltage Lead Wire
| Conductor Material | Size Range |
| Copper | 10-24 AWG |
| Nickel | 10-24 AWG |
| Aluminum | 10-12 AWG |
| Resistance Wire | 20-27 AWG |
| Coated High Strength Copper | 10-24 AWG |
Motor Lead Wires AWG Chart
| AWG | Stranding | Insulation Wall (Inches) | Voltage (KV DC) | Nom. O.D.(Inches) | AWG | Stranding | Insulation Wall (Inches) | Voltage (KV DC) | Nom. O.D.(Inches) |
| 28 | 7/36 | .033 | 6 | .082 | 18 | 16/30 | .033 | 6 | .114 |
| 28 | 7/36 | .045 | 20 | .106 | 18 | 16/30 | .045 | 20 | .138 |
| 28 | 7/36 | .062 | 25 | .139 | 18 | 16/30 | .062 | 25 | .172 |
| 28 | 7/36 | .077 | 30 | .172 | 18 | 16/30 | .077 | 30 | .205 |
| 28 | 7/36 | .097 | 40 | .212 | 18 | 16/30 | .097 | 40 | .244 |
| 26 | 7/34 | .022 | 3 | .062 | 16 | 26/30 | .022 | 3 | .102 |
| 26 | 7/34 | .033 | 6 | .086 | 16 | 26/30 | .033 | 6 | .126 |
| 26 | 7/34 | .045 | 20 | .109 | 16 | 26/30 | .045 | 20 | .150 |
| 26 | 7/34 | .062 | 25 | .143 | 16 | 26/30 | .062 | 25 | .183 |
| 26 | 7/34 | .077 | 30 | .176 | 16 | 26/30 | .077 | 30 | .217 |
| 26 | 7/34 | .097 | 40 | .216 | 16 | 26/30 | .097 | 40 | .256 |
| 24 | 11/34 | .022 | 3 | .067 | 14 | 41/30 | .022 | 3 | .118 |
| 24 | 11/34 | .033 | 6 | .091 | 14 | 41/30 | .033 | 6 | .142 |
| 24 | 11/34 | .045 | 20 | .114 | 14 | 41/30 | .045 | 20 | .165 |
| 24 | 11/34 | .062 | 25 | .148 | 14 | 41/30 | .062 | 25 | .199 |
| 24 | 11/34 | .077 | 30 | .181 | 14 | 41/30 | .077 | 30 | .232 |
| 24 | 11/34 | .097 | 40 | .220 | 14 | 41/30 | .097 | 40 | .272 |
| 22 | 7/30 | .022 | 3 | .074 | 12 | 65/30 | .022 | 3 | .136 |
| 22 | 7/30 | .033 | 6 | .098 | 12 | 65/30 | .033 | 6 | .160 |
| 22 | 7/30 | .045 | 20 | .121 | 12 | 65/30 | .045 | 20 | .183 |
| 22 | 7/30 | .062 | 25 | .154 | 12 | 65/30 | .062 | 25 | .217 |
| 22 | 7/30 | .077 | 30 | .187 | 12 | 65/30 | .077 | 30 | .250 |
| 22 | 7/30 | .097 | 40 | .228 | 12 | 65/30 | .097 | 40 | .290 |
| 20 | 10/30 | .022 | 3 | .081 | 10 | 105/30 | .022 | 3 | .161 |
| 20 | 10/30 | .033 | 6 | .104 | 10 | 105/30 | .033 | 6 | .185 |
| 20 | 10/30 | .045 | 20 | .127 | 10 | 105/30 | .045 | 20 | .209 |
| 20 | 10/30 | .062 | 25 | .162 | 10 | 105/30 | .062 | 25 | .243 |
| 20 | 10/30 | .077 | 30 | .195 | 10 | 105/30 | .077 | 30 | .276 |
| 20 | 10/30 | .097 | 40 | .233 | 10 | 105/30 | .097 | 40 | .315 |
Alternator Lead Wires Gauge Chart
| Gauge (AWG) | Number of Strands |
Gauge of Strands (AWG) |
Nom. Dia. of Stranded Conductor |
Nom. Fin. Wire Diam. |
Max. Resistance (dc at 20°C) Ohm/per |
Nom. wt. | ||||
| Inch | mm | Inch | mm | 1000-ft | Km | LBS./ 1000 ft. | Kg/Km | |||
| 10 | 105 | 30 | .1181 | 3.00 | .2362 | 6.00 | 1.08 | 3.55 | 53.72 | 76.79 |
| 12 | 65 | 30 | .0933 | 2.37 | .2114 | 5.37 | 1.72 | 5.64 | 36.73 | 54.51 |
| 12 | 19 | 25 | .0992 | 2.52 | .2173 | 5.52 | 1.72 | 5.64 | 40.02 | 59.40 |
| 14 | 19 | 27 | .0740 | 1.88 | .1921 | 4.88 | 2.73 | 8.96 | 27.29 | 40.51 |
| 14 | 41 | 30 | .0740 | 1.88 | .1921 | 4.88 | 2.73 | 8.96 | 29.23 | 40.42 |
| 16 | 7 | 25 | .0602 | 1.53 | .1783 | 4.53 | 4.45 | 14.6 | 21.46 | 31.84 |
| 16 | 26 | 30 | .0591 | 1.50 | .1772 | 4.50 | 4.45 | 14.6 | 20.98 | 31.14 |
| 16 | 19 | 29 | .0591 | 1.50 | .1772 | 4.50 | 4.45 | 14.6 | 21.13 | 31.37 |
| 18 | 1 | 18 | .0402 | 1.02 | .1583 | 4.02 | 6.77 | 22.2 | 15.87 | 23.55 |
| 18 | 7 | 26 | .0465 | 1.18 | .1646 | 4.18 | 7.06 | 23.2 | 16.69 | 24.75 |
| 18 | 16 | 30 | .0465 | 1.18 | .1646 | 4.18 | 6.77 | 22.2 | 16.53 | 24.52 |
| 18 | 19 | 31 | .0465 | 1.18 | .1646 | 4.18 | 7.06 | 23.2 | 16.60 | 24.64 |
| 20 | 1 | 20 | .0320 | 0.813 | .1501 | 3.81 | 10.7 | 35.2 | 13.18 | 19.54 |
| 20 | 10 | 30 | .0374 | 0.95 | .1555 | 3.95 | 11.2 | 36.7 | 13.84 | 20.53 |
| 20 | 19 | 33 | .0374 | 0.95 | .1555 | 3.95 | 11.2 | 36.7 | 13.88 | 20.60 |
| 20 | 21 | 33 | .0374 | 0.95 | .1555 | 3.95 | 11.2 | 36.7 | 13.86 | 20.56 |
| 22 | 7 | 30 | .0311 | 0.79 | .1492 | 3.79 | 18.1 | 59.4 | 12.18 | 18.07 |
| 22 | 17 | 34 | .0299 | 0.76 | .1480 | 3.76 | 18.1 | 59.4 | 11.87 | 17.60 |
| 24 | 11 | 34 | .0240 | 0.61 | .1421 | 3.61 | 28.7 | 94.2 | 10.48 | 15.56 |
| 26 | 7 | 34 | .0197 | 0.50 | .1378 | 3.50 | 45.8 | 150 | 9.53 | 14.12 |
Voltage Rating of Connecting Lead Wires
| Rating of voltage | Wall of Thickness |
|
| kV | Inch | mm |
| 3,4 | .0217 | 0.55 |
| 5,6 | .0335 | 0.85 |
| 10 | .0394 | 1.00 |
| 20 | .0453 | 1.15 |
| 25 | .0512 | 1.30 |
Check our material dispatch in following industries
Motor Industry
AWG 600V Silicone Rubber Jacket Test Lead Super Flexible Cable Wire
Singapore, Colombia, South Africa, Malawi, Austria, Philippines, United Arab Emirates, Poland
Automobiles Industry
40KV 22AWG High voltage Cable Red Positive Lead Wire
Nepal, Qatar, Indonesia, Zambia, Oman, Netherlands, Kuwait, Bahrain, Sudan, Bhutan, Germany, Brazil, Italy
Aerospace Industry
500C Copper Wire Mica Glass High Temperature Lead Wire Fire
Argentina, Kenya, Oman, Australia, Malaysia, United Kingdom, Egypt, Belgium, Nepal, Bangladesh
Capabilities of Electric Motor Lead Wires
- Crimp force monitoring for quality crimps
- Cut lengths from 2 inches to 324 feet
- Open barrels and closed barrels
- Single end crimps or double end crimps
- Insulated terminals and non-insulated terminals
- Wire gauges from 10 AWG to 26 AWG
Composition Standard of Silicone Hv Lead Wires
| Lead | 99.90 Minimum | 99.9314 |
| Copper | 0.040 To 080 | 0.0521 |
| Bismuth | 0.025 Maximum | 0.0105 |
| Silver | 0.020 Maximum | 0.0040 |
| Nickel | 0.001 Maximum | 0.0002 |
| Zinc | 0.001 Maximum | 0.0001 |
| Iron | 0.002 Maximum | 0.0001 |
| Other Sn+Sn+As | 0.002 Maximum | 0.0005 |
Manufacturer & Exporter of premium quality Alternator Lead Wires in India, check price list and voltage.
Features of UL3239 Wire
- Soft wire to easily cut desired length
- Perfect for Salmon and Steelhead drifting
- Solid core
Current Reduction Factor of Lead Wire
| Current Reduction Factor | 1.00 | 0.95 | 0.91 | 0.86 | 0.81 | 0.76 | 0.64 | 0.49 | 0.28 |
| Ambient Temperature °C | 30 or less | 40 | 50 | 60 | 70 | 80 | 100 | 120 | 140 |
Application of Lead Cables
- Stoves, heaters, and furnaces
- TV receivers
- Signs and lighting fixtures
- Dryers
- High-temperature electronic devices
High Voltage Lead Wire Dimension
| AWG Size |
Color | Total Length (m) |
Conductor | Insulation Thickness (mm) |
Finished Outer Diameter (mm) |
Electrical Properties | Approximate Mass kg / km |
||||
| Structure Pc / mm |
Outer Diameter Approx. mm |
Conductor Resistance Ω / km (20 °C) |
Insulation Properties MΩ km (20 °C) |
Test Voltage | Allowable Current A (30 °C) |
||||||
| 28* (0.08mm2) | W (White) P (Pink) |
10 / 20 / 100 / 305 |
11/0.1 | 0.38 | 0.45 | 1.3 | 228 | 100 | - | 5.10 | 2.6 |
| 26* (0.12mm2) | 7/0.16 | 0.48 | 1.4 | 140 | 6.80 | 3.4 | |||||
| 24* (0.2mm2) | 11/0.16 | 0.6 | 1.5 | 89 | 9.00 | 4.3 | |||||
| 24* (0.2mm2) | 7/0.2 | 0.6 | 0.76 | 2.2 | 89 | DC12KV / 30 Minute | 10.30 | 6.8 | |||
| 22* (0.3mm2) | 22/0.14 | 0.8 | 2.4 | 58.1 | 13.40 | 8.6 | |||||
| 20* (0.5mm2) | 10/0.26 | 1 | 2.6 | 36.7 | 17.60 | 11.2 | |||||
| 22* (0.3mm2) | 22/0.14 | 0.8 | 0.86 | 2.6 | 58.1 | 20 KVDC / 30 Minute | 13.90 | 10 | |||
| 20* (0.5mm2) | 10/0.26 | 1 | 2.8 | 36.7 | 18.10 | 12.3 | |||||
| 18* (0.75mm2) | 16/0.26 | 1.2 | 3 | 22.9 | 24.00 | 16.1 | |||||
| 22* (0.3mm2) | 22/0.14 | 0.8 | 1.5 | 3.9 | 58.1 | 40KVDC / 30 Minute | 15.90 | 18 | |||
| 20* (0.5mm2) | 10/0.26 | 1 | 4.1 | 36.7 | 20.10 | 20.1 | |||||
| 18* (0.75mm2) | 16/0.26 | 1.2 | 4.3 | 22.9 | 27.3 | 25.5 | |||||
Sizes of Motor Lead Wires
| Conductor | Insulation | Max.cond resistance (Ω/km) |
Length (m)(Ft) |
|||||||||||
| Size (AWG) |
Construction (No./mm) |
Diameter (mm) |
3000V | 6000V | 10000V | 20000V | 30000V | |||||||
| Thickness (mm) |
Diameter (mm) |
Thickness (mm) |
Diameter (mm) |
Thickness (mm) |
Diameter (mm) |
Thickness (mm) |
Diameter (mm) |
Thickness (mm) |
Diameter (mm) |
|||||
| 28 | 7/0.12 | 0.37 | 0.50 | 1.37 | 0.70 | 1.77 | 1.00 | 2.37 | 1.30 | 2.97 | 1.70 | 3.77 | 227 | 305/1000 |
| 26 | 7/0.15 | 0.49 | 1.49 | 1.89 | 2.49 | 3.09 | 3.89 | 143 | ||||||
| 24 | 14/0.14 | 0.60 | 1.60 | 2.00 | 2.60 | 3.20 | 4.00 | 89.3 | ||||||
| 22 | 22/0.14 | 0.76 | 1.76 | 2.14 | 2.76 | 3.36 | 4.16 | 56.4 | ||||||
| 20 | 32/0.14 | 0.91 | 1.91 | 2.31 | 2.91 | 3.51 | 4.31 | 35.2 | ||||||
| 18 | 52/0.14 | 1.17 | 2.17 | 2.57 | 3.17 | 3.77 | 4.57 | 22.2 | ||||||
| 16 | 52/0.18 | 1.50 | 2.50 | 2.90 | 3.50 | 4.10 | 4.90 | 14 | ||||||
Voltage Rating of Ht Motor Lead Wires
Voltage Rating = 15000 V
Alternator Lead Wires Design & Construction
| Color | Gray |
|---|---|
| Insulation Material | Silicone Rubber |
| Material | Tinned Copper |
Many importers, suppliers, exporters, dealers, distributors, stockholders, stockists purchase Lead Cable from Bhuwal Insulation and supply with higher margins, so buy directly from Lead Wire manufacturer in India and save cost.
Connecting Lead Wires Size Chart
| AWG SIZE RANGE |
VOLTAGE RATING |
TEMP. RATING |
INSULATION | |
|
THICKNESS |
MATERIAL | |||
| 30 - 16 | 300 | 80°C | 1/64 | PVC |
| 28 - 16 | 300 | 90°C | 1/64 | PVC |
| 28 - 16 | 300 | 105°C | 1/64 | PVC / nylon |
| 28 - 9 | 600 | 80°C | 1/32 | PVC |
| 28 - 9 | 600 | 80°C | 1/32 | PVC / nylon |
| 28 - 9 | 600 | 90°C | 1/32 | PVC |
| 28 - 9 | 600 | 90°C | 1/32 | PVC / nylon |
| 28 - 9 | 600 | 105°C | 1/32 | PVC |
| 28 - 9 | 600 | 105°C | 1/32 | PVC / nylon |
| 22 - 8 | 600 | 80°C | 3/64 | PVC |
| 22 - 8 | 600 | 105°C | 3/64 | PVC |
| 30 - 16 | 300 | 80°C | 0.009" | Semirigid PVC |
| 30 - 16 | 300 | 80°C | 0.012" | PVC |
| 30 - 16 | 300 | 80°C | 0.012" | PVC / nylon |
| 28 - 12 | 300 | 150°C | 0.013" | TFE |
| 28 - 10 | 300 | 200°C | 0.013" | TFE |
| 26 - 8 | 600 | 150°C | 0.020" | TFE |
| 26 - 8 | 600 | 200°C | 0.020" | TFE |
| 32 - 20 | Not rated | 80°C | 0.008" | TFE |
| 32 - 20 | Not rated | 105°C | 0.008" | TFE |
| 32 - 20 | Not rated | 80°C | 0.010" | FEP |
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