HOFR Welding Cables and TRS Rubber Welding Wire manufacturer in Mumbai, India
A type of wires that are more flexible than regular electrical or power cables is what you are searching for? Then Welding cables are just the right cables for you. They are portable cords with single wire core conductors that have fine thin strands which give them flexibility. They are normally available in a size range of 6 AWG to 500 MCM. HOFR Welding Cables are flexible as well as versatile. They have a temperature rating of -50 degrees C to +105 degrees C. They display excellent resistance to grease, oil, water, tear, and cut.
TRS Welding Cableis considered to be ideal for cold weather installation due to its flexibility. While they are available in red and black jackets if required they can also be coated in yellow, blue, or green. The ones in the orange jacket are said to be more durable. Neoprene Welding Cables are used in welding tools as a secondary voltage resistance cable. It is also attached to industrial and generator machinery. It can also be used in power supply applications with a maximum of 600 volts.
Rubber Welding Cable has more resistant insulation due to the use of rubber. They can be used in wet or damp environments either indoor or outdoor. They are used in heavy-duty and high stress level equipment. They display excellent toughness and durability along with resistance to ozone and weather. Welding Wire manufacturers recommend these in earthing leads, power feeds to the electrolyte plating process, aircraft servicing equipment, and transformers.
Another variety is of Copper Welding Cable flame and heat resistance. They are double insulated and display ultra high performance flexibility in welding. The diameter of Co2 Welding Cable is small along with a big deposition rate due to high density welding current. Due to low slag formation, it is not necessary to remove it after each pass. They require a windbreak screen against high velocity wind at 2m/sec. The 35mm Welding Cable Price is comparatively high.
We have been supplying these throughout the world. Our affordable prices and reliable quality has made us one of the leading Welding Cable manufacturers in India.
Exporter & supplier of EPR Rubber Welding Cable, Check TRS Welding Wire size, connector, specifications & online price in Mumbai
Standard Specification Of Welding Cables
| range | 20GA, 16GA, 18GA, 14GA, 8GA, 2GA, 6GA, 0GA, 12GA, 4GA, 15GA, 10GA |
| Extreme temperature range | -40 to 105 Celcius |
| Conductor | 99.99% oxygen free copper and tin plated copper |
| Colour | As per customer requirement |
| Material | glossy material Tinned, Environmentally friendly, Silver/ Nickel plated copper |
| Packing | pallet packing, carton packing, wooden or plastic reels |
| Export | Russia, Germany, Malawi, Qatar, Australia, Kuwait, Oman, Malaysia, Italy, Nepal, Cuba, Nepal, Egypt, Kenya, United Kingdom, Sri lanka, Netherlands, South Africa, Israel, Argentina, Bangladesh, Qatar, United Arab Emirates, Iraq, Singapore, Tanzania, Philippines, Sudan, Morocco, Nigeria, Austria, Bhutan, Belgium, United States, Zambia, Colombia, Brazil, Myanmar, Oman, Indonesia, Poland, Saudi Arabia, Bhutan, Chile, Mozambique, Bahrain |
Co2 High Voltage Welding Cable supplier & exporter in Mumbai
HOFR Welding Cables Size Chart
| Machine Rating | Duty Cycle | Lengths up to 50 feet | Lengths 50 To 100 feet | Lengths 100 To 150 feet | Lengths 150 To 200 feet |
|---|---|---|---|---|---|
| 100 | 20 | 8 | 4 | 3 | 2 |
| 180 | 20 | 5 | 4 | 3 | 2 |
| 180 | 30 | 4 | 4 | 3 | 2 |
| 200 | 50 | 3 | 3 | 2 | 1 |
| 200 | 60 | 2 | 2 | 2 | 1 |
| 225 | 20 | 4 | 3 | 2 | 1 |
| 250 | 30 | 3 | 3 | 2 | 1 |
| 300 | 60 | 1/0 | 1/0 | 1/0 | 2/0 |
| 400 | 60 | 2/0 | 2/0 | 2/0 | 3/0 |
| 500 | 60 | 2/0 | 2/0 | 2/0 | 3/0 |
| 600 | 60 | 3/0 | 3/0 | 3/0 | 4/0 |
| 650 | 60 | 3/0 | 3/0 | 4/0 | --- |
What is Welding Cables
Welding cables are compact lines with a solitary toughened exposed copper conveyor that is finely abandoned for adaptability. Welding wire is commonly utilized in light of its adaptability and flexibility, which comes from its development of better strands of copper and EPDM or neoprene elastic coat that likewise goes about as protection.
Rubber Welding Cables application
- They can be utilized in close batteries
- They are exceptionally utilized in the assembling business
- They are liked over battery links for their elite.
- They are additionally utilized in different sun based energy gear.
- With an additional layer of water-safe and oil-safe insultation, they can be utilized in different marine applications
TRS Welding Cables Thickness Chart
| Gauge Size | Cables | UL Style 1283 (8–2 AWG)5 UL Style 1284 (1 AWG–500 kcmil)6 | DLO (2,000 V) | Type W (2,000 V) | ||||
|---|---|---|---|---|---|---|---|---|
| Insulation Thickness (in.)* | Strand Count* | Insulation Thickness (in.) | Strand Count* (multiple options) | Insulation Thickness (in.)7 | Strand Count* | Insulation Thickness (in.)8 | Strand Count* | |
| 8 | - | - | 0.060 | - | 0.055 (0.085 w/jacket) | 37 | 0.060 | 133 |
| 6 | 0.070 | 259 | 0.060 | 19/133/266 | 0.055 (0.085 w/jacket) | 61 | 0.060 | 133 |
| 4 | 0.070 | 413 | 0.060 | 19/133/420 | 0.055 (0.085 w/jacket) | 105 | 0.060 | 259 |
| 2 | 0.070 | 651 | 0.060 | 19/133/665 | 0.055 (0.100 w/jacket) | 147 | 0.060 | 259 |
| 1 | 0.070 | 840 | 0.080 | 133/259/833 | 0.065 (0.110 w/jacket) | 224 | 0.080 | 259 |
| 1/0 | 0.090 | 1050 | 0.080 | 259/1064 | 0.065 (0.110 w/jacket) | 266 | 0.080 | 259 |
| 2/0 | 0.090 | 1323 | 0.080 | 259/1330 | 0.065 (0.110 w/jacket) | 323 | 0.080 | 259 |
| 3/0 | 0.011 | 1666 | 0.080 | 259/1330/1672 | 0.065 (0.110 w/jacket) | 418 | 0.080 | 259 |
| 4/0 | 0.011 | 2107 | 0.080 | 259/551/2109 | 0.065 (0.130 w/jacket) | 532 | 0.080 | 259 |
| 250 (DLO:262.6) | 0.125 | 2450 | 0.095 | 2451 | 0.075 (0.140 w/jacket) | 646 | 0.095 | 427 |
| 300 (DLO:313.3) | 0.125 | - | 0.095 | 3458 | 0.075 (0.140 w/jacket) | 777 | 0.095 | 427 |
| 350 (DLO:373.3) | 0.125 | 2350 | 0.095 | - | 0.075 (0.140 w/jacket) | 925 | 0.095 | 427 |
| 400 | 0.125 | - | 0.095 | - | - | - | 0.095 | 427 |
| 450 (DLO:444.4) | 0.125 | - | 0.095 | - | 0.075 (0.140 w/jacket) | 1110 | 0.095 | 427 |
| 500 (DLO:535.2) | 0.125 | 5054 | >0.095 | - | 0.075 (0.140 w/jacket) | 1332 | 0.095 | 427 |
Our regular consignments to following Places
Mining
35mm2 50mm2 95mm2 Copper Conductor Rubber Welding Cables
Belgium, Tanzania, United Kingdom, Saudi Arabia, Brazil, Bangladesh, Myanmar, Bhutan, Bahrain
Motor Industry
red and black battery cables cu flexible rubber welding cables
Israel, Egypt, Oman, Iraq, Singapore, Germany, Nigeria, Nepal, Sri lanka, Malawi, Zambia, United Arab Emirates
Builders
Stranded Insulated solid copper 16mm PVC welding wire cables
Russia, Qatar, Cuba, Mozambique, Chile, Nepal, Austria, Netherlands, Sudan, Oman, Colombia, Australia
EPR Welding Cables Gauge Chart
| Gauge | Max Amps | Nomnial OD (in.) | Conductor Diameter (in.) | Conductor Stranding |
| 6 AWG | 115 | 0.303 | 0.2 | 260/30 |
| 4 AWG | 150 | 0.331 | 0.228 | 364/30 |
| 2 AWG | 205 | 0.413 | 0.3 | 624/30 |
| 1 AWG | 240 | 0.481 | 0.343 | 767/30 |
| 1/0 | 285 | 0.526 | 0.373 | 975/30 |
| 2/0 | 325 | 0.564 | 0.426 | 1196/30 |
| 3/0 | 380 | 0.621 | 0.465 | 1547/30 |
| 4/0 | 440 | 0.686 | 0.56 | 1950/30 |
Different Welding Processes of Rubber Insulated Welding Cables
| Fully automatic | 100% |
| Semi-automatic | 65% – 85% |
| Manual | 30% – 60% |
| Very infrequent or Occasional | 20% |
Other Neoprene Welding Cable importers, stockholders, exporters, stockist, dealers, distributors, suppliers, purchase Rubber Insulated Welding Cable from Bhuwal Insulation and resale with good margins, so buy directly from Bhuwal to save your money.
TRS Welding Wire Ambient Temprature
| Ambient Temperature | 30°C | 35°C | 40°C | 45°C | 50°C | 55°C |
| Correction Factor | 0.96 | 0.91 | 0.87 | 0.82 | 0.76 | 0.79 |
Features of Neoprene Welding Cables
- Light weight
- Reliable and efficient
- Safe and secure
- These Cables can carry signals up to 40 volts
- Chloroprene Cables are Easy to carry
- Choice of Cables dimensions
- Cables may be used in damp, dry, or wet Conditions
- Easy to implement in the circuits
- Widely used to distribute low voltage data signal
- Cables are suitable for electrical installation industrial control circuits for sending electrical signals
- Designed for stripping and overmolding.
- Jacket material options to provide high flexibility and excellent mechanical protection.
Size chart of High Voltage Welding Cables
| AWG | Diameter (in.) | Diameter (mm) | Circular Mil |
| 4/0 | 0.4600 | 11.6840 | 211593.92 |
| 3/0 | 0.4096 | 10.4038 | 167767.34 |
| 2/0 | 0.3648 | 9.2659 | 133075.22 |
| 1/0 | 0.3249 | 8.2525 | 105556.98 |
| 1 | 0.2893 | 7.3482 | 83692.09 |
| 2 | 0.2580 | 6.5532 | 66562.09 |
| 3 | 0.2290 | 5.8166 | 52439.49 |
| 4 | 0.2040 | 5.1816 | 41614.80 |
| 5 | 0.1820 | 4.6228 | 33123.05 |
| 6 | 0.1620 | 4.1154 | 26250.70 |
| 7 | 0.1443 | 3.6648 | 20817.56 |
| 8 | 0.1285 | 3.2639 | 16511.78 |
| 9 | 0.1144 | 2.9058 | 13086.98 |
| 10 | 0.1019 | 2.5883 | 10383.31 |
| 11 | 0.0907 | 2.3038 | 8226.25 |
| 12 | 0.0808 | 2.0523 | 6528.45 |
| 13 | 0.0720 | 1.8288 | 5183.85 |
| 14 | 0.0641 | 1.6281 | 4108.69 |
| 15 | 0.0571 | 1.4503 | 3260.32 |
| 16 | 0.0508 | 1.2903 | 2580.57 |
| 17 | 0.0453 | 1.1506 | 2052.03 |
| 18 | 0.0403 | 1.0236 | 1624.04 |
| 19 | 0.0359 | 0.9119 | 1288.77 |
| 20 | 0.0320 | 0.8128 | 1023.97 |
| 21 | 0.0285 | 0.7239 | 812.23 |
| 22 | 0.0253 | 0.6426 | 640.07 |
| 23 | 0.0226 | 0.5740 | 510.75 |
| 24 | 0.0201 | 0.5105 | 404.00 |
| 25 | 0.0179 | 0.4547 | 320.40 |
| 26 | 0.0159 | 0.4039 | 252.80 |
| 27 | 0.0142 | 0.3607 | 201.63 |
| 28 | 0.0126 | 0.3200 | 158.76 |
| 29 | 0.0113 | 0.2870 | 127.69 |
| 30 | 0.0100 | 0.2540 | 100.00 |
| 31 | 0.0089 | 0.2261 | 79.21 |
| 32 | 0.0080 | 0.2032 | 64.00 |
| 33 | 0.0071 | 0.1803 | 50.41 |
| 34 | 0.0063 | 0.1600 | 39.69 |
| 35 | 0.0056 | 0.1422 | 31.36 |
| 36 | 0.0050 | 0.1270 | 25.00 |
| 37 | 0.0045 | 0.1143 | 20.25 |
| 38 | 0.0040 | 0.1016 | 16.00 |
| 39 | 0.0035 | 0.0889 | 12.25 |
| 40 | 0.0031 | 0.0787 | 9.61 |
Copper Welding Cables Amperage
| Amperage [A] | 480 Maximum Amperage 35% duty cycle |
|---|
Advantages of HOFR Welding Cables
- Safe and quick connection
- High flash-over resistance
- Easy mounting, optimal connection and excellent power transmission
- Compatible with all commercially available
- Corresponds to EN-standard EN 60 974-12
Technical data of Welding Cables
| Type | Current | Cable | Mount-Ø |
| * 10-25 | 125 | up to 10 | 20.5 |
| * 10-25 | 150 | 10 - 16 | 20.5 |
| * 10-25 | 200 | 16 - 25 | 20.5 |
| * 35-50 | 250 | 25 - 35 | 30.5 |
| * 35-50 | 300 | 35 - 50 | 30.5 |
| * 50-70 | 400 | 50 - 70 | 30.5 |
| * 70-95 | 500 | 70 - 95 | 30.5 |
Rubber Welding Cables Properties
| Insulation | Ethylene Propylene Rubber |
|---|---|
| Separator | Polyethylene Terephthalate |
| Sheath Colour | yellow, Orange, Black |
| Sheath | Chlorosulphonated Polyethylene |
| Operating Temperature | 85 To 20 °C |
| Voltage Rating | 100 Volts |
| Bending Radius | 6 * Ø |
Welding Cables Lug Size
| Conductor Size Stranded Copper | Ø Stud Size | Cables Lug Dimensions | |||||
| Internal Diameter Øi | Width Of Lug Palm B | Hole Centres M | Hole Centres N | Cable Lug Length L | Dia d | ||
| 70sqmm | 6mm | 11.3mm | 21.0mm | 8.0mm | 7.0mm | 44.0mm | 6.4mm |
| 70sqmm | 8mm | 11.3mm | 21.0mm | 9.0mm | 8.0mm | 46.0mm | 8.4mm |
| 70sqmm | 10mm | 11.3mm | 21.0mm | 11.5mm | 9.5mm | 50.0mm | 10.5mm |
| 70sqmm | 12mm | 11.3mm | 22.0mm | 12.0mm | 12.0mm | 55.0mm | 13.2mm |
| 70sqmm | 14mm | 11.3mm | 25.0mm | 16.0mm | 14.0mm | 59.0mm | 15.0mm |
| 70sqmm | 16mm | 11.3mm | 26.0mm | 18.0mm | 16.0mm | 63.0mm | 17.0mm |
Co2 Welding Cables Length Chart
| Conductor area mm2 | Conductor size mm | Insulation thickness (Nominal ) mm | Insulation thickness (Nominal ) mm | Conductor resistance at 20° c | Current rating (AMPS) |
| .5 | 16/.20 | 0.60 | 2.30 | 37.10 | 4 |
| .75 | 24/.20 | 0.60 | 2.50 | 24.10 | 7 |
| .1 | 32/.20 | 0.60 | 2.70 | 18.50 | 11 |
| 1.5 | 30/.25 | 0.60 | 3.00 | 12.70 | 14 |
| 2.5 | 50/.25 | 0.70 | 3.60 | 7.60 | 19 |
| 4 | 56/.30 | 0.80 | 4.40 | 4.71 | 26 |
| 6 | 84/.30 | 0.80 | 4.90 | 3.14 | 35 |
| 10 | 80/.40 | 1.00 | 6.20 | 1.82 | 48 |
| 16 | 126/.40 | 1.00 | 7.40 | 1.16 | 64 |
| 25 | 96/.40 | 11.20 | 8.90 | .743 | 80 |
| 35 | 276/.40 | 1.20 | 10.00 | .527 | 96 |
| 50 | 396/.40 | 1.40 | 11.90 | 368 | 130 |
| 70 | 360/.50 | 1.40 | 13.60 | .259 | 184 |
| 95 | 475/.50 | 1.60 | 15.60 | .196 | 210 |
CSA/ UL/ VDE Standards 35mm TRS Copper Welding Wire and HOFR Welding Cable manufacturer in India
Welding Wire Length
The link length ought to be picked according to the distance among cathode and the welder just as the distance among welder and the item to be welded.
TRS Welding Cables Hs Code
| HSN Code | Description |
|---|---|
| 85447090 | Welding Cables |
Welding Cables Price List
| Description | Price per Meter in USD |
| 35mm2 50mm2 95mm2 Copper Conductor Rubber Welding Cables | US $ 0.50 - 1.50 |
| Flexible Copper/CCA Rubber Insulation Electric Welding Cables | US $ 0.10 - 1.50 |
| Stranded Insulated solid copper 16mm PVC welding wire cables | US $ 0.50 - 0.55 |
| red and black battery cables cu flexible rubber welding cables | US $ 0.50 - 2.00 |
| Industrial Welding Cables 6AWG to 500MCM Class K Class M with Rubber Sheathed Flexible Copper | US $ 0.50 |
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