Shielded Instrument Cable and Instrument Wire manufacturer in India
Wires and cables are used in various industries to transfer data, signals, and power. Instrumentation Cable is one of these that consists of multiple conductors. It helps in conveying signals with a low energy signature. They are mainly used in power controls, monitoring and controlling electrical systems, and so on. These Armoured Instrument Cables are used in process industries where a lot of systems are required, communication of analogue or digital signals, voice transmission, and signalling in industries. Furthermore, they are also used in petrochemical, oil and gas, cement and steel, and fertilizer industries.
Instrumentation Cable has an outer coating made out of PVC. PVC is a thermoplastic resin that is produced by the process of polymerization. It can resist abrasion, fire, flames, and moisture. It is said to display toughness and excellent mechanical strength. PVC is widely used by many Instrumentation Cable manufacturers in India as it is light in weight and resists corrosion and weathering. There can be an inaccurate transfer of instrumentation signals since these cables have a high amount of electromagnetic interface. By following certain rules during manufacturing and usage of these cables the electromagnetic interference can be reduced.
Standard Instrument Cable needs to be kept away from the power cables as far as possible. They can be kept in separate trays or boxes to avoid cross-talking. If it is not possible then they should be crossed 90 degrees to avoid cross-talk. Shielded Instrument Cable can experience interference due to the loops formed. Hence this should be avoided. A shield is created on the Instrument Wire so as to protect the data that is being transferred from being affected by electromagnetic interference. Another advantage of these cables is that they occupy 40% less space. This is why they are popular for use in airtight spaces like airspace. Multicore Instrument Cable have a heavily jacketed construction and minimize the risk of thermal or electrical heating.
Manufacturer & Supplier of 650/ 1100 Volts Armoured Instrument Cable and Grey Instrumentation Cable in twisted conductor groups for smooth communication
What Is instrumentation Cable
Instrumented cables are numerous conductor cables that pass on low vitality electrical signals utilized for observing or controlling electrical control frameworks and their related processes.These cables are utilized in assorted applications inside mechanical prepare fabricating plant for control, communication, information (analog/digital) and voice transmission signals, mechanical signaling and handle control circuit required ordinarily in handle businesses, oil, gas & petrochemical industry, fertilizers, cement, steel etc.
Specification of Instrumentation wire
| Attribute | Value |
| Cross Sectional Area | 0.08 mm² |
| Number of instrumentation wire Cores | 4 |
| Insulation Material | PE |
| Screened/Unscreened | Screened |
| instrumentation wire Reel Length | 50m |
| Outer Diameter | 5.2mm |
| Maximum Operating Temperature | +60°C |
| instrumentation Cables Shape | Multicore |
| Minimum Operating Temperature | -20°C |
| Capacitance Core To Screen | 90pF/m |
| Instrumentation Screen Type | Spiral Red Copper |
| instrumentation wire Size of Strands | 0.1 mm |
| Instrumentation Sheath Material | Polyvinyl Chloride PVC |
| Core Strands | 10/0.1 mm |
| Conductor Material | Copper |
| Number of Strands | 10 |
| Conductor Strand Type | Stranded |
| instrumentation wire Length | 50m |
| Sheath Colour | Grey |
| instrumentation wire Voltage Rating | 30 V |
Manufacturer & Exporter of Standard Instrument Cable and Offshore Instrumentation Cable as per PAS 5308, EN 50288-7 standard
Instrumentation Cable types
There are three types of instrumentation signal cabling generally:
- Instrumentation High-level signals (between 6 and 50 V).
- Instrumentation power supplies (above 50 V).
- Instrumentation Low-level signals (below 5V)
Offshore Instrumentation Cable
| instrumentation wire Size/mm² | Min Dia./mm | Max Dia./mm | Weight (kgs/km) | Size/mm² | Min Dia./mm | Max Dia./mm | Instrumentation wire Weight (kgs/km) |
|---|---|---|---|---|---|---|---|
| 1×2×0.075 | 9.08 | 11.05 | 145 | 1×2×1.05 | 11.00 | 13.00 | 185 |
| 2×2×0.075 | 13.05 | 15.05 | 240 | 2×2×1.05 | 16.05 | 18.05 | 360 |
| 3×2×0.075 | 14.05 | 16.05 | 315 | 3×2×1.05 | 17.05 | 19.05 | 430 |
| 4×2×0.075 | 15.05 | 18.00 | 365 | 4×2×1.05 | 18.05 | 21.00 | 500 |
| 5×2×0.075 | 17.00 | 19.00 | 420 | 5×2×1.05 | 20.05 | 23.00 | 585 |
| 7×2×0.075 | 18.00 | 20.05 | 500 | 7×2×1.05 | 22.05 | 24.05 | 710 |
| 8×2×0.075 | 20.00 | 22.05 | 570 | 8×2×1.05 | 24.05 | 27.05 | 815 |
| 10×2×0.075 | 22.05 | 25.00 | 685 | 10×2×1.05 | 27.05 | 30.05 | 980 |
| 12×2×0.075 | 23.00 | 26.00 | 750 | 12×2×1.05 | 28.05 | 31.05 | 1100 |
| 14×2×0.075 | 24.00 | 27.00 | 825 | 14×2×1.05 | 30.00 | 33.00 | 1225 |
| 16×2×0.075 | 25.05 | 28.05 | 920 | 16×2×1.05 | 31.05 | 35.00 | 1360 |
| 19×2×0.075 | 26.05 | 29.05 | 1025 | 19×2×1.05 | 33.00 | 36.05 | 1530 |
| 24×2×0.075 | 31.00 | 34.05 | 1275 | 24×2×1.05 | 39.05 | 44.00 | 2070 |
| 1×3×0.075 | 10.00 | 12.00 | 165 | 1×3×1.05 | 11.05 | 13.05 | 220 |
| 2×3×0.075 | 15.00 | 17.00 | 320 | 2×3×1.05 | 18.00 | 20.05 | 435 |
| 4×3×0.075 | 17.00 | 19.05 | 440 | 4×3×1.05 | 20.05 | 23.05 | 625 |
| 8×3×0.075 | 22.00 | 25.00 | 705 | 8×3×1.05 | 27.00 | 30.05 | 1035 |
| 10×3×0.075 | 25.00 | 28.00 | 845 | 10×3×1.05 | 30.05 | 34.00 | 1250 |
| 12×3×0.075 | 25.05 | 28.05 | 935 | 12×3×1.05 | 31.05 | 35.00 | 1415 |
| 16×3×0.075 | 28.00 | 31.05 | 1155 | 16×3×1.05 | 35.05 | 39.05 | 1795 |
| 24×3×0.075 | 35.00 | 38.05 |
Grey Instrumentation Cable
- Usage: Bulk Transmission Of Alternating
- instrumentation wire Length: 100 Meter (m)
- Color: Grey
- Instrumentation wire Conductor Material: Copper
- Material: ABS and PVC
- instrumentation wire Frequency (MHz): 100-6000 Megahertz (MHZ)
- Product Type: Instrumentation Cable
- instrumentation wire Rated Voltage: 1000 Volt (V)
Shipboard Instrumentation Cables
| Instrumentation wire No. of pairs | No. of cores | Instrumentation wire Conductor | Instrumentation wire Nominal overall diam. | Tolerance overall diam. | Instrumentation wire weight(Approx.) | ||
| Size | Construction | O.D | |||||
| No. | No. | SQ | No./mm | mm | mm | ± mm | kg/km |
| 4 | 8 | 0.075 | 7/0.037 | 1.011 | 17.03 | 0.07 | 380 |
| 7 | 14 | 0.075 | 7/0.037 | 1.011 | 20.08 | 0.08 | 545 |
| 10 | 20 | 0.075 | 7/0.037 | 1.011 | 26.05 | 1.01 | 805 |
| 14 | 28 | 0.075 | 7/0.037 | 1.011 | 28.09 | 1.02 | 980 |
| 19 | 38 | 0.075 | 7/0.037 | 1.011 | 32.07 | 1.03 | 1320 |
| 24 | 48 | 0.075 | 7/0.037 | 1.011 | 38.04 | 1.05 | 1710 |
| 30 | 60 | 0.075 | 7/0.037 | 1.011 | 40.09 | 1.06 | 1970 |
| 37 | 74 | 0.075 | 7/0.037 | 1.011 | 44.01 | 1.07 | 2300 |
| 48 | 96 | 0.075 | 7/0.037 | 1.011 | 50.09 | 1.09 | 2960 |
| No. of pairs | Instrumentation wire No. of cores | Conductor | Nominal overall diam. | Instrumentation wire Tolerance of overall diam. | Instrumentation wire Cables weight(Approx.) | ||
| Size | Construction | O.D | |||||
| No. | No. | SQ | No./mm | mm | mm | ± mm | kg/km |
| 4 | 8 | 0.075 | 7/0.037 | 1.011 | 19.05 | 0.08 | 465 |
| 7 | 14 | 0.075 | 7/0.037 | 1.011 | 23.02 | 0.09 | 660 |
| 10 | 20 | 0.075 | 7/0.037 | 1.011 | 29.03 | 1.02 | 970 |
| 14 | 28 | 0.075 | 7/0.037 | 1.011 | 31.07 | 1.03 | 1160 |
| 19 | 38 | 0.075 | 7/0.037 | 1.011 | 35.07 | 1.04 | 1540 |
| 24 | 48 | 0.075 | 7/0.037 | 1.011 | 42 | 1.06 | 2020 |
| 30 | 60 | 0.075 | 7/0.037 | 1.011 | 44.05 | 1.07 | 2300 |
| 37 | 74 | 0.075 | 7/0.037 | 1.011 | 47.09 | 1.08 | 2670 |
| 48 | 96 | 0.075 | 7/0.037 | 1.011 | 55.01 | 1.09 | 3440 |
XLPE Insulation instrumentation cable
- Maximum conductor operating temperature: 90℃
- Instrumentation wire Test Voltage: AC 1000V/1Min for 300/500V,AC 3500V/1Min for 600/1000V.
- Rated Voltage: 300/500V, 600/1000V special and Customer designated
- Instrumentation wire Color of sheath: Black or blue and customer designated.
- Core’s color: One pair: Black/white pair, Two pairs and above: Black/white pairs with numbers 1, 2
- Instrumentation wire Insulation resistance: ≥5000Mohm.km
LSF, PUR, PE, TPN (LSZH), PVC sheathed Multicore Instrument Cable and Fire Resistant Instrumentation Cable manufacturer in Mumbai
Multicore Instrument Cable
Electrical Properties
| Instrumentation wire Conductor Cross Section (Sq.0mm) | Class of Conductor | No. of Strands/Max.0 Strand Diameter (mm) | Max. DC Conductor Resistance at 20°C (Ω/km) | Max. L/R Ratio (μH/Ω) | Min.Insulation Resistance (GΩ x cm) | Instrumentation wire Max.Mutual Capacitance (nF/km) | Max. Inductance (mH/km) | Instrumentation wire Test Voltage Vrms (Core-Core) | Test Voltage V rms (Core-Screen) |
|---|---|---|---|---|---|---|---|---|---|
| 0.05 | 2 | 7/0.03 | 36.00 | 25 | 20 | 250 | 1 | 2000 | 2000 |
| 0.05 | 5 | 16/0.02 | 39.00 | 25 | 20 | 250 | 1 | 2000 | 2000 |
| 0.075 | 2 | 7/0.037 | 24.05 | 25 | 20 | 250 | 1 | 2000 | 2000 |
| 0.075 | 5 | 24/0.02 | 26.00 | 25 | 20 | 250 | 1 | 2000 | 2000 |
| 1 | 2 | 7/0.043 | 18.01 | 25 | 20 | 250 | 1 | 2000 | 2000 |
| 1 | 5 | 32/0.02 | 19.05 | 25 | 20 | 250 | 1 | 2000 | 2000 |
| 1.05 | 2 | 7/0.053 | 12.01 | 40 | 20 | 250 | 1 | 2000 | 2000 |
| 2.05 | 2 | 7/0.067 | 7.041 | 60 | 20 | 250 | 1 | 2000 | 2000 |
Cable Design Parameters
| Instrumentation wire No. of Cores and Nom. Cross Sectional Area(Sq.0 mm) | Min. Insulation Thickness (mm) | Instrumentation wire Nominal Sheath Thickness (mm) | Approx.Cables Diameter (mm) | Instrumentation wire Approx. Cables Weight (kg/km) | |
|---|---|---|---|---|---|
| Class 5 Conductor | 2×0.05 | 0.044 | 1.00 | 6.02 | 43.09 |
| 4×0.05 | 0.044 | 1.00 | 7.01 | 64.04 | |
| 5×0.05 | 0.044 | 1.00 | 7.07 | 75.07 | |
| 8×0.05 | 0.044 | 1.01 | 9.04 | 109.01 | |
| 10×0.05 | 0.044 | 1.01 | 10.07 | 132.09 | |
| 12×0.05 | 0.044 | 1.02 | 11.01 | 150.07 | |
| 16×0.05 | 0.044 | 1.02 | 12.03 | 190.01 | |
| 20×0.05 | 0.044 | 1.03 | 13.07 | 232.01 | |
| 24×0.05 | 0.044 | 1.03 | 15.02 | 282.08 | |
| 2×0.075 | 0.044 | 1.00 | 6.06 | 51.07 | |
| 4×0.075 | 0.044 | 1.00 | 7.06 | 78.04 | |
| 5×0.075 | 0.044 | 1.01 | 8.03 | 92.09 | |
| 8×0.075 | 0.044 | 1.01 | 10.02 | 136.00 | |
| 10×0.075 | 0.044 | 1.02 | 11.06 | 166.06 | |
| 12×0.075 | 0.044 | 1.02 | 11.09 | 190.02 | |
| 16×0.075 | 0.044 | 1.02 | 13.03 | 262.06 | |
| 20×0.075 | 0.044 | 1.03 | 14.09 | 296.08 | |
| 24×0.075 | 0.044 | 1.04 | 16.05 | 363.02 | |
| 2×1 | 0.044 | 1.00 | 6.09 | 58.08 | |
| 4×1 | 0.044 | 1.00 | 8.00 | 91.02 | |
| 5×1 | 0.044 | 1.01 | 8.08 | 108.07 | |
| 8×1 | 0.044 | 1.01 | 10.07 | 160.07 | |
| 10×1 | 0.044 | 1.02 | 12.02 | 197.05 | |
| 12×1 | 0.044 | 1.02 | 12.06 | 226.07 | |
| 16×1 | 0.044 | 1.03 | 14.01 | 315.08 | |
| 20×1 | 0.044 | 1.03 | 15.07 | 356.07 | |
| 24×1 | 0.044 | 1.04 | 17.05 | 437.07 | |
| Class 2 Conductor | 2×0.05 | 0.044 | 1.00 | 6.02 | 43.07 |
| 4×0.05 | 0.044 | 1.00 | 7.01 | 64.01 | |
| 5×0.05 | 0.044 | 1.00 | 7.07 | 75.03 | |
| 8×0.05 | 0.044 | 1.01 | 9.04 | 108.05 | |
| 10×0.05 | 0.044 | 1.01 | 10.07 | 132.02 | |
| 12×0.05 | 0.044 | 1.02 | 11.01 | 149.09 | |
| 16×0.05 | 0.044 | 1.02 | 12.03 | 189.00 | |
| 20×0.05 | 0.044 | 1.03 | 13.07 | 230.07 | |
| 24×0.05 | 0.044 | 1.03 | 15.02 | 281.01 | |
| 2×0.075 | 0.044 | 1.00 | 6.06 | 51.08 | |
| 4×0.075 | 0.044 | 1.00 | 7.07 | 78.05 | |
| 5×0.075 | 0.044 | 1.01 | 8.04 | 93.00 | |
| 8×0.075 | 0.044 | 1.01 | 10.02 | 136.01 | |
| 10×0.075 | 0.044 | 1.02 | 11.06 | 166.07 | |
| 12×0.075 | 0.044 | 1.02 | 12.00 | 190.04 | |
| 16×0.075 | 0.044 | 1.02 | 13.03 | 262.08 | |
| 20×0.075 | 0.044 | 1.03 | 14.09 | 297.00 | |
| 24×0.075 | 0.044 | 1.04 | 16.06 | 363.05 | |
| 2×1 | 0.044 | 1.00 | 7.00 | 59.09 | |
| 4×1 | 0.044 | 1.01 | 8.02 | 93.00 | |
| 5×1 | 0.044 | 1.01 | 8.09 | 111.00 | |
| 8×1 | 0.044 | 1.02 | 10.09 | 164.02 | |
| 10×1 | 0.044 | 1.02 | 12.04 | 202.00 | |
| 12×1 | 0.044 | 1.02 | 12.08 | 231.08 | |
| 16×1 | 0.044 | 1.03 | 14.03 | 323.00 | |
| 20×1 | 0.044 | 1.03 | 16.00 | 364.09 | |
| 24×1 | 0.044 | 1.04 | 17.08 | 447.09 | |
| 2×1.05 | 0.044 | 1.00 | 7.07 | 75.04 | |
| 4×1.05 | 0.044 | 1.01 | 9.00 | 121.01 | |
| 5×1.05 | 0.044 | 1.01 | 9.09 | 145.06 | |
| 8×1.05 | 0.044 | 1.02 | 12.02 | 218.06 | |
| 10×1.05 | 0.044 | 1.03 | 13.08 | 270.01 | |
| 12×1.05 | 0.044 | 1.03 | 14.03 | 312.00 | |
| 16×1.05 | 0.044 | 1.03 | 16.00 | 401.09 | |
| 20×1.05 | 0.044 | 1.04 | 17.09 | 496.08 | |
| Class 2 Conductor | 24×1.05 | 0.044 | 1.05 | 20.00 | 612.00 |
| 2×2.05 | 0.053 | 1.01 | 9.01 | 104.09 | |
| 4×2.05 | 0.053 | 1.01 | 10.06 | 174.03 | |
| 5×2.05 | 0.053 | 1.02 | 11.07 | 211.02 | |
| 8×2.05 | 0.053 | 1.03 | 14.05 | 321.05 | |
| 10×2.05 | 0.053 | 1.04 | 16.05 | 399.02 | |
| 12×2.05 | 0.053 | 1.04 | 17.01 | 463.08 | |
| 16×2.05 | 0.053 | 1.05 | 19.01 | 601.04 | |
| 20×2.05 | 0.053 | 1.05 | 21.05 | 746.01 | |
| 24×2.05 | 0.053 | 1.06 | 24.00 | 892.06 |
Shielded Instrument cables
- Insulation:LSZH / PVC / XLPE
- Instrumentation wire Pairs No.: 1-50 pairs are available upon your requirement
- Conductor: Flexible Copper
- Instrumentation wire Armour: SWA / STA
- Screen/Shield: Tinned Copper Wires Braid/ Tinned Copper Tape Screen/ Aluminum foil shield
- Instrumentation wire Package: Iron or Wooden Drum
- Voltage: 300/500V & 450/750V
- Instrumentation wire Sheath: PVC / LSZH
Instrumentation & Control Cables Standards
- IEC
- ANSI
- BS EN
- UL
- DEF
- BS
- VDE
construction of Computer Instrumentation cables
- Insulation
- Conductor
- Inner Sheath
- Dielectric Colour
- Triad/pair/quad
- Armouring
- Overall Shielding
- Laying Of Triad/pairs/quad
- Individual Shielding
XLPE Insulation instrumentation cable application
- Data Transmission
- Process Control Systems
- Instruments Connection
- Computers
Nylon, PVC, XLPE, HDPE, PE, HEPR, fluoropolymer insulated Shipboard Instrumentation Cable supplier & exporter in India
below industries We Supply instrumentation cables
Petrochemical Industry
Tanzania, Colombia, Argentina
Fertilizers
Germany, Italy, Iraq
Cement Industry
Austria, Israel, Brazil
packaging of Instrumentation Cable
- Other packing is available as per customer demand
- Instrumentation wire Inner packing: plastic drum, wooden drum,paper drum
- cut to length and shipped on nonreturnable reels
- Instrumentation wire Outer packing: pull out box, carton box,
- Other packing requirement according to client's request
- The quantity in one ctn base on the type of cord and its length.
- Instrumentation wire Outer packing: wooden case, carton box
- Packing lengths : 100ft/roll, 100m/roll, 300ft/roll
- Instrumentation wire Packing length:100 to 1,000m reeled in carton drum or according to customers' requirement
how to identify the cable instrumentation wire quality.
Armoured Instrument Cable features
- Instrumentation wire Color code: white /black / red; with numbered tape beneath separator tape of the triple screen
- Sizes: 1.0 mm² solid, 0.5 mm² solid, 0.75 mm² flexible, 0.5 mm² flexible or 1.5mm²stranded
- Conductor: Copper/Copper tinned, Plain annealed copper
- Triple screen: PETP tape over tinned copper drain wire/24 µm aluminium , 0.5 mm²
- Instrumentation wire Wrapping: at least 1 layer of plastic tape
- Insulation: PE/XLPE/PVC
- Outer sheath: black or blue for intrinsically safe systems, zero halogen flame retardant compound LSZH
- Instrumentation wire Bedding: black, zero halogen flame retardant compound LSZH
- Collective screen: PETP tape over tinned copper drain wire/24 µm aluminium , 0.5 mm²
- Armour: Galvanized Round Steel Wire, Steel Wire Armored, Without Armor
- Instrumentation wire Shield: Al-foil Individual, Copper Wire Braid and Overall Screen
Multicore Instrument Cables portfolio
| British | BS5308 Part 2 and Part 1 Cables |
| British / European | BS EN 50288-7 Cables |
| French | NF M87-202 Cables |
| North American | UL 2250, UL 13, UL 1277 cables |
Advantage And Disadvantage Of Laying Shielded Instrument Cables In Underground Pipeline
When laying armoured instrument cables, underground pipeline may be a common choice. There are numerous merits in this way to lay instrumented cables. It can improve the dependable of urban control framework. It can ensure mechanical instrument cables from corrosion. The protected instrument cables is simple maturing in the event that it is uncovered in discuss.
It can increment the wind and the sun laying multi combine instrument cables within the underground pipeline. But nothing is culminate. When utilize underground pipeline, check shielded instrument cables is troublesome. And in the event that the line goes off-base, individuals perhaps can not discover it. No matter which one laying way, select right shielded instrument cables is the foremost vital point. So in arrange to induce predominant multi combine instrument cables, select proficient cables production line.
Other importers, dealers, stockists, exporters, distributors, suppliers, stockholders purchase Instrumentation & Control Cables from Bhuwal Insulation and resale with good margins, so buy directly from Instrumentation Cable manufacturers in India to save money.
Instrument Wire requirement
- They should not meddled with other hardware things availability for support.
- They should not cause any hindrance to forbid get to to staff or activity.
- They should be kept as brief as conceivable.
- They should maintain a strategic distance from regions where spillage is likely to happen or where a risk seem result from getting away vapors or gasses.
- They should avoid potential fire hazard areas or hot environments.
Instrumentation Cable manufacturers in India
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