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Laminated Copper Flexible Connectors

Flexible Copper Shunts and Copper Laminated Flexible Jumpers manufacturer in India

A connector is a device that joins wires, conductors, etc. to create an electric circuit. Laminated Copper Flexible Connectors are produced by stacking foils of electrolytic copper over each other. This is followed by applying a high current using high pressure. The entire process is metal diffusion wherein the metal melts to form homogenous bonds. They are widely used in power plants, bus ducts, transformers, furnaces, electric locomotives, etc. We are the leading Laminated Copper Flexible Connectors manufacturers in India. The vision of our institution is to produce high-quality products at the most feasible rates.

Laminated Copper Flexible Connectors

The Resistance Welding Cables are either air-cooled or water-cooled by classification. The copper stranding in these cables provides excellent conductivity. To form these cables, high-quality Copper Welded Components are necessary. These components need to be treated with heat and pressure to get a solid joint. The components are cost-effective and easy to acquire. The Copper Flexible Components used in these cables require low maintenance and can have a compact design. Our experienced workers make use of cutting-edge technology and the best raw materials to produce the Copper Laminated Flexible Connectors, along with our other products.

Copper Laminated Flexible Jumpers are manufactured with the electro-solidification process. They are available in the insulated and plated form. These jumpers can suffice in temperatures of up to 120 degrees C. The Copper Laminated Flexible Shunts we produce are known for their elegant design and easy installation. These shunts are very flexible and can be used to connect various joints. The Copper Braided Flexible Shunts have excellent electric and thermal conductivity. These shunts are made from bare, tinned, and silver-coated copper. They can be easily installed in difficult locations due to their flexibility. We are amongst a few Laminate Copper Flexible Connectors manufacturers in the country who can customize all our products in different shapes and sizes. If you have any queries about our product, pricing contact us for more information.

Manufacturer & Supplier of Copper Flexible Components and Resistance Welding Cables, check price list and application.

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Laminated Copper Flexible Connectors Price List

Description Price Per Meter in USD
5000a flexible connection conductive copper tape laminated busbar soft connector US $ 0.20
Flexible Battery Pack Copper Connectors Laminated Shunts US $ 0.50
Copper Laminated Flexible Busbar Copper Connectors US $ 4.00 - 60.00
Top quality flexible copper shunt laminated bus bar connector US $ 1.00 - 20.00
Copper foil laminated connection/busbar flexible connect soft bus bar connector US $ 5.00
flexible copper foil laminated shunt 120A, battery pack power copper laminated flexible busbars US $ 1.51 - 6.45

High Strength Copper Welded Components and Braided Flexible Shunts exporter & supplier in India

Resistance Welding Cables Material Specification Chart

  • High Flexibility & Conductivity ETP Grade Copper with a minimum Cu content of 99.90% or Aluminium
  • Insulation coating available on request
  • Conductivity = Based on Material Thickness, ranges from 97.00% – 99.25%
  • Resistivity = 0.01724 Ω /mm2 at 20 °C
  • Cross sectional area = 25mm2 to 6000+ mm2
  • Contact areas are assembled solderless, pressed Cu connectors bare and on request tin or silver coated

What is Laminated Copper Flexible Connectors?

Overlaid Flexible Cu Connectors are generally utilized for modern purposes as adaptable extension joints for interfacing the transport bars in various applications. They are made by stacking a few foils of electrolytic copper which might be strips with bolted or welded contact regions

Laminated Copper Flexible Connectors

Copper Flexible Components Shunt Materials & Plating Options

  • Bare Copper
  • Terminals, Nickel Plated Copper Laminate, and Contact Surfaces
  • Silver Plated Copper
  • Tin Plated Copper
  • Insulation Covers

Shunt Types of Laminate Copper Flexible Connectors

  • Swaged
  • Press Weld
  • Riveted
  • Copper Clips
  • Solder Dipped ends

Applications of Copper Flexible Components

  • Fuel Cells
  • Electrolytic Processes
  • ISO Phase Bus
  • Plasma Equipment
  • Furnace or Induction Furnace
  • Resistance Welding
  • Military
  • Telecommunication
  • Plating
  • Transformer and Rectifiers
  • Switchgear

Copper Laminated Flexible Shunts Common Shapes

Copper Laminated Flexible Shunts Common Shapes

 

Capabilities of Copper Laminated Flexible Connectors

Press Welded Copper Flexible Connector Types Expansion Connections
Laminated Flex Jumpers
Press Welded Conductors
Shunts
Function Reduce High Resistance
Process High Ampacity Flexible Connection
Molecularly Fused Laminates Ends
High DC Current Under Pressure
Welding
Materials High Conductivity Copper Sheet
Finishes Black Paint
Electrobrush Silver Plating
Tank Nickel or Tin Plating
Resistivity of Pressweld 0%
Current Typical: up to 2000 A
Possible: Up to 5,000 A
Flex Length Up to 4 ft.
Width Up to 6 in
Sheet Thickness .010 to .030
Overall Thickness Up to 1.25 in
Weight Up to 200 lb.
Inspection First Article
Testing Resistance
Production Volume Prototype to Production
Lead Time 1 to 2 weeks
Emergency Services Available

You can check our associates and dealers at different part of world

Mining Industry
Mining Industry
Flexible Battery Pack Copper Connectors Laminated Shunts
Sudan, United Kingdom, Zambia, Colombia, Russia, Nepal, Italy, Saudi Arabia, Tanzania, Myanmar, Nepal, Belgium
Automobiles Industry
Automobiles Industry
Copper Laminated Flexible Busbar Copper Connectors
Bhutan, Kuwait, Netherlands, United States, Nigeria, Australia, Kenya, Bangladesh, Egypt, Bahrain, Cuba
Aerospace Industry
Aerospace Industry
Top quality flexible copper shunt laminated bus bar connector
Bhutan, Malawi, Brazil, Indonesia, Mozambique, Oman, Germany, Qatar, Qatar, Iraq, South Africa, Israel, United Arab Emirates

Manufacturer & Exporter of Copper Laminated Flexible Shunts and Connectors at lowest price in Mumbai

Laminated Copper Flexible Connectors Advantages

  • Compensates for misalignment’s and thermal expansion
  • Protects damages due to earthquakes
  • Protects against movements and expansions in machines and equipment
  • Absorbs vibrations and caused by operations and movements inside machines
  • Aluminium Braided Flexible Connectors offer higher flexibility in comparison to Aluminium Laminated Flexible Connectors
  • Copper Braided Flexible Connectors offer higher flexibility in comparison to Copper Laminated Flexible Connectors

Applications of Flexible Copper Shunts

  • Control Panels
  • Numerous other Industry Applications
  • Transformers
  • Oil and Vacuum Circuit Breakers
  • Isolators
  • Switchgears
  • Bus ways
  • Renewable Energy Power Distribution Systems
  • Generators

Features of Copper Laminated Flexible Shunts

  • Endurable and Long Lasting
  • Available in different sizes
  • Easy to use

Braided of Copper Laminated Flexible Connectors

  • Single wire diameter = 0.07 - 0.30 MM
  • The cross sectional area of connector = 25 - 6000 mm2
  • The raw material used is ETP grade copper with a minimum copper content of 99.90% and conductivity greater than 97% IACS
  • The braids can be bare, tin, or silver coated
  • Contact areas can be bare, tin, or silver coated
  • Silicon, Fiberglass, Heat shrinkable sleeve, etc. insulation can be provided on request

Copper Laminated Flexible Connectors Material

Cross Section 5 Sq. mm & above
Gauge 31 SWG to 45 SWG
Width 5 mm to 200 mm
Thick 1 mm to 15 mm

Dimension of Copper Laminated Flexible Connectors

Part no Cross-section mm² Dimension mm
B A1 S L
C3000 250 50 50 5 250
C3001 400 50 50 8 250
C3002 500 50 50 10 250
C3003 375 75 75 5 300
C3004 600 75 75 8 300
C3005 750 75 75 10 300
C3006 900 75 75 12 300
C3007 1125 75 75 15 300
C3008 500 100 100 5 350
C3009 800 100 100 8 350
C3010 1000 100 100 10 350
C3011 1200 100 100 12 350
C3012 1500 100 100 15 350
C3013 600 120 120 5 400
C3014 960 120 120 8 400
C3015 1200 120 120 10 400
C3016 1440 120 120 12 400
C3017 1800 120 120 15 400
C3018 2400 120 120 20 400
C3019 3000 120 120 25 400
C3020 750 150 150 5 450
C3021 1200 150 150 8 450
C3022 1500 150 150 10 450
C3023 1800 150 150 12 450
C3024 2250 150 150 15 450
C3025 3000 150 150 20 450
C3026 3750 150 150 25 450

Copper Braided Flexible Shunts Current Capacity

100 to 7,500 amperes


Many stockholders, distributors, stockists, importers, suppliers, dealers and exporters procure Flexible Copper Shunts from Bhuwal Insulation and resale with higher margins, so buy directly from Laminated Copper Flexible Connectors manufacturers in India and save your cost.

Plating options of Laminated Copper Flexible Connectors

  • Electrolytic tin plating as per ASTM B545
  • Lead-free hot tin dip plating
  • Electroless nickel plating as per ASTM B733
  • Electrolytic silver plating as per ASTM B700

Resistance Welding Cables Length

Type Recommended Current Carrying Capacity(A) Specification(mm) Developed Length Hole Positions(mm)
A h H B (mm) a al φd
VRX-60×5 630 60 5 50 70 400 35 15 13
VRX-60×6 800 60 6 50 70 400 35 15 13
VRX-80×6 1000 80 6 50 80 400 40 20 14
VRX-80×8 1250 80 8 50 80 400 40 20 14
VRX-80×10 1600 80 10 50 80 400 40 20 14
VRX-100×6 1250 100 6 50 100 500 50 25 18
VRX-100×8 1600 100 8 50 100 500 50 25 18
VRX-100×10 2000 100 10 60 100 500 50 25 18
VRX-125×8 2000 125 8 60 125 600 60 30 18
VRX-125×10 2500 125 10 60 125 600 60 30 18
VRX-125×12 3150 125 12 60 125 600 60 30 18

Testing Capabilities of Copper Flexible Components

Endurance test Endurance meter /
Release force test Universal material testing machine /
Loop resistance,contact resistance test Loop resistance testing equipment /
Temperature rising test Temperature rising meter GB/T14048.1-2000 Out sourcing
Electric conductivity test Conductivity meter YS/T478-2005
Salt spray test Salt spraying meter GB/T2423.17-2008 Out sourcing
Thermal ageing, heat vibration test Air exchange aging test machine /
Coating thickness test X-ray coating thickness test /
Voltage drop test Voltage drop meter /

Thickness of Copper Laminated Flexible Jumpers

Type Length
mm
Width
mm
Thickness
mm
CST4x40 290 40 4
CST5x50 290 50 5
CST6x60 340 60 6
CST6x80 380 80 6
CST8x80 380 80 8
CST10x80 380 80 10
CST10x100 450 100 10
CST10x120 500 120 10
CST10x125 500 125 10
CST12x125 500 125 12

Laminated Copper Flexible Connectors manufacturers in India

Laminated Copper Flexible Connectors
Laminated Copper Flexible Connectors
Flexible Copper Shunts
Flexible Copper Shunts
Resistance Welding Cables
Resistance Welding Cables
Copper Flexible Components
Copper Flexible Components
Copper Welded Components
Copper Welded Components
Copper Laminated Flexible Jumpers
Copper Laminated Flexible Jumpers
Copper Laminated Flexible Shunts
Copper Laminated Flexible Shunts
Copper Laminated Flexible Connectors
Copper Laminated Flexible Connectors
Copper Braided Flexible Shunts
Copper Braided Flexible Shunts
5000a flexible connection conductive copper tape laminated busbar soft connector
5000a flexible connection conductive copper tape laminated busbar soft connector
Flexible Battery Pack Copper Connectors Laminated Shunts
Flexible Battery Pack Copper Connectors Laminated Shunts
Copper Laminated Flexible Busbar Copper Connectors
Copper Laminated Flexible Busbar Copper Connectors
flexible copper shunt laminated bus bar connector
flexible copper shunt laminated bus bar connector
Copper foil laminated connection flexible connect soft bus bar connector
Copper foil laminated connection flexible connect soft bus bar connector
flexible copper foil laminated shunt 120A, battery pack power copper laminated flexible
flexible copper foil laminated shunt 120A, battery pack power copper laminated flexible
CMP laminated flexible copper foil tape high current connector
CMP laminated flexible copper foil tape high current connector
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