Flexible Copper Shunts and Copper Laminated Flexible Jumpers manufacturer in India
A connector is a device that joins wires, conductors, etc. to create an electric circuit. Laminated Copper Flexible Connectors are produced by stacking foils of electrolytic copper over each other. This is followed by applying a high current using high pressure. The entire process is metal diffusion wherein the metal melts to form homogenous bonds. They are widely used in power plants, bus ducts, transformers, furnaces, electric locomotives, etc. We are the leading Laminated Copper Flexible Connectors manufacturers in India. The vision of our institution is to produce high-quality products at the most feasible rates.
The Resistance Welding Cables are either air-cooled or water-cooled by classification. The copper stranding in these cables provides excellent conductivity. To form these cables, high-quality Copper Welded Components are necessary. These components need to be treated with heat and pressure to get a solid joint. The components are cost-effective and easy to acquire. The Copper Flexible Components used in these cables require low maintenance and can have a compact design. Our experienced workers make use of cutting-edge technology and the best raw materials to produce the Copper Laminated Flexible Connectors, along with our other products.
Copper Laminated Flexible Jumpers are manufactured with the electro-solidification process. They are available in the insulated and plated form. These jumpers can suffice in temperatures of up to 120 degrees C. The Copper Laminated Flexible Shunts we produce are known for their elegant design and easy installation. These shunts are very flexible and can be used to connect various joints. The Copper Braided Flexible Shunts have excellent electric and thermal conductivity. These shunts are made from bare, tinned, and silver-coated copper. They can be easily installed in difficult locations due to their flexibility. We are amongst a few Laminate Copper Flexible Connectors manufacturers in the country who can customize all our products in different shapes and sizes. If you have any queries about our product, pricing contact us for more information.
Manufacturer & Supplier of Copper Flexible Components and Resistance Welding Cables, check price list and application.
Laminated Copper Flexible Connectors Price List
| Description | Price Per Meter in USD |
| 5000a flexible connection conductive copper tape laminated busbar soft connector | US $ 0.20 |
| Flexible Battery Pack Copper Connectors Laminated Shunts | US $ 0.50 |
| Copper Laminated Flexible Busbar Copper Connectors | US $ 4.00 - 60.00 |
| Top quality flexible copper shunt laminated bus bar connector | US $ 1.00 - 20.00 |
| Copper foil laminated connection/busbar flexible connect soft bus bar connector | US $ 5.00 |
| flexible copper foil laminated shunt 120A, battery pack power copper laminated flexible busbars | US $ 1.51 - 6.45 |
High Strength Copper Welded Components and Braided Flexible Shunts exporter & supplier in India
Resistance Welding Cables Material Specification Chart
- High Flexibility & Conductivity ETP Grade Copper with a minimum Cu content of 99.90% or Aluminium
- Insulation coating available on request
- Conductivity = Based on Material Thickness, ranges from 97.00% – 99.25%
- Resistivity = 0.01724 Ω /mm2 at 20 °C
- Cross sectional area = 25mm2 to 6000+ mm2
- Contact areas are assembled solderless, pressed Cu connectors bare and on request tin or silver coated
What is Laminated Copper Flexible Connectors?
Overlaid Flexible Cu Connectors are generally utilized for modern purposes as adaptable extension joints for interfacing the transport bars in various applications. They are made by stacking a few foils of electrolytic copper which might be strips with bolted or welded contact regions
Copper Flexible Components Shunt Materials & Plating Options
- Bare Copper
- Terminals, Nickel Plated Copper Laminate, and Contact Surfaces
- Silver Plated Copper
- Tin Plated Copper
- Insulation Covers
Shunt Types of Laminate Copper Flexible Connectors
- Swaged
- Press Weld
- Riveted
- Copper Clips
- Solder Dipped ends
Applications of Copper Flexible Components
- Fuel Cells
- Electrolytic Processes
- ISO Phase Bus
- Plasma Equipment
- Furnace or Induction Furnace
- Resistance Welding
- Military
- Telecommunication
- Plating
- Transformer and Rectifiers
- Switchgear
Copper Laminated Flexible Shunts Common Shapes
Capabilities of Copper Laminated Flexible Connectors
| Press Welded Copper Flexible Connector Types | Expansion Connections Laminated Flex Jumpers Press Welded Conductors Shunts |
| Function | Reduce High Resistance |
| Process | High Ampacity Flexible Connection Molecularly Fused Laminates Ends High DC Current Under Pressure Welding |
| Materials | High Conductivity Copper Sheet |
| Finishes | Black Paint Electrobrush Silver Plating Tank Nickel or Tin Plating |
| Resistivity of Pressweld | 0% |
| Current | Typical: up to 2000 A Possible: Up to 5,000 A |
| Flex Length | Up to 4 ft. |
| Width | Up to 6 in |
| Sheet Thickness | .010 to .030 |
| Overall Thickness | Up to 1.25 in |
| Weight | Up to 200 lb. |
| Inspection | First Article |
| Testing | Resistance |
| Production Volume | Prototype to Production |
| Lead Time | 1 to 2 weeks Emergency Services Available |
You can check our associates and dealers at different part of world
Mining Industry
Flexible Battery Pack Copper Connectors Laminated Shunts
Sudan, United Kingdom, Zambia, Colombia, Russia, Nepal, Italy, Saudi Arabia, Tanzania, Myanmar, Nepal, Belgium
Automobiles Industry
Copper Laminated Flexible Busbar Copper Connectors
Bhutan, Kuwait, Netherlands, United States, Nigeria, Australia, Kenya, Bangladesh, Egypt, Bahrain, Cuba
Aerospace Industry
Top quality flexible copper shunt laminated bus bar connector
Bhutan, Malawi, Brazil, Indonesia, Mozambique, Oman, Germany, Qatar, Qatar, Iraq, South Africa, Israel, United Arab Emirates
Manufacturer & Exporter of Copper Laminated Flexible Shunts and Connectors at lowest price in Mumbai
Laminated Copper Flexible Connectors Advantages
- Compensates for misalignment’s and thermal expansion
- Protects damages due to earthquakes
- Protects against movements and expansions in machines and equipment
- Absorbs vibrations and caused by operations and movements inside machines
- Aluminium Braided Flexible Connectors offer higher flexibility in comparison to Aluminium Laminated Flexible Connectors
- Copper Braided Flexible Connectors offer higher flexibility in comparison to Copper Laminated Flexible Connectors
Applications of Flexible Copper Shunts
- Control Panels
- Numerous other Industry Applications
- Transformers
- Oil and Vacuum Circuit Breakers
- Isolators
- Switchgears
- Bus ways
- Renewable Energy Power Distribution Systems
- Generators
Features of Copper Laminated Flexible Shunts
- Endurable and Long Lasting
- Available in different sizes
- Easy to use
Braided of Copper Laminated Flexible Connectors
- Single wire diameter = 0.07 - 0.30 MM
- The cross sectional area of connector = 25 - 6000 mm2
- The raw material used is ETP grade copper with a minimum copper content of 99.90% and conductivity greater than 97% IACS
- The braids can be bare, tin, or silver coated
- Contact areas can be bare, tin, or silver coated
- Silicon, Fiberglass, Heat shrinkable sleeve, etc. insulation can be provided on request
Copper Laminated Flexible Connectors Material
| Cross Section | 5 Sq. mm & above |
| Gauge | 31 SWG to 45 SWG |
| Width | 5 mm to 200 mm |
| Thick | 1 mm to 15 mm |
Dimension of Copper Laminated Flexible Connectors
| Part no | Cross-section mm² | Dimension mm | |||
| B | A1 | S | L | ||
| C3000 | 250 | 50 | 50 | 5 | 250 |
| C3001 | 400 | 50 | 50 | 8 | 250 |
| C3002 | 500 | 50 | 50 | 10 | 250 |
| C3003 | 375 | 75 | 75 | 5 | 300 |
| C3004 | 600 | 75 | 75 | 8 | 300 |
| C3005 | 750 | 75 | 75 | 10 | 300 |
| C3006 | 900 | 75 | 75 | 12 | 300 |
| C3007 | 1125 | 75 | 75 | 15 | 300 |
| C3008 | 500 | 100 | 100 | 5 | 350 |
| C3009 | 800 | 100 | 100 | 8 | 350 |
| C3010 | 1000 | 100 | 100 | 10 | 350 |
| C3011 | 1200 | 100 | 100 | 12 | 350 |
| C3012 | 1500 | 100 | 100 | 15 | 350 |
| C3013 | 600 | 120 | 120 | 5 | 400 |
| C3014 | 960 | 120 | 120 | 8 | 400 |
| C3015 | 1200 | 120 | 120 | 10 | 400 |
| C3016 | 1440 | 120 | 120 | 12 | 400 |
| C3017 | 1800 | 120 | 120 | 15 | 400 |
| C3018 | 2400 | 120 | 120 | 20 | 400 |
| C3019 | 3000 | 120 | 120 | 25 | 400 |
| C3020 | 750 | 150 | 150 | 5 | 450 |
| C3021 | 1200 | 150 | 150 | 8 | 450 |
| C3022 | 1500 | 150 | 150 | 10 | 450 |
| C3023 | 1800 | 150 | 150 | 12 | 450 |
| C3024 | 2250 | 150 | 150 | 15 | 450 |
| C3025 | 3000 | 150 | 150 | 20 | 450 |
| C3026 | 3750 | 150 | 150 | 25 | 450 |
Copper Braided Flexible Shunts Current Capacity
100 to 7,500 amperes
Many stockholders, distributors, stockists, importers, suppliers, dealers and exporters procure Flexible Copper Shunts from Bhuwal Insulation and resale with higher margins, so buy directly from Laminated Copper Flexible Connectors manufacturers in India and save your cost.
Plating options of Laminated Copper Flexible Connectors
- Electrolytic tin plating as per ASTM B545
- Lead-free hot tin dip plating
- Electroless nickel plating as per ASTM B733
- Electrolytic silver plating as per ASTM B700
Resistance Welding Cables Length
| Type | Recommended Current Carrying Capacity（A） | Specification(mm) | Developed Length | Hole Positions(mm) | |||||
| A | h | H | B | (mm) | a | al | φd | ||
| VRX-60×5 | 630 | 60 | 5 | 50 | 70 | 400 | 35 | 15 | 13 |
| VRX-60×6 | 800 | 60 | 6 | 50 | 70 | 400 | 35 | 15 | 13 |
| VRX-80×6 | 1000 | 80 | 6 | 50 | 80 | 400 | 40 | 20 | 14 |
| VRX-80×8 | 1250 | 80 | 8 | 50 | 80 | 400 | 40 | 20 | 14 |
| VRX-80×10 | 1600 | 80 | 10 | 50 | 80 | 400 | 40 | 20 | 14 |
| VRX-100×6 | 1250 | 100 | 6 | 50 | 100 | 500 | 50 | 25 | 18 |
| VRX-100×8 | 1600 | 100 | 8 | 50 | 100 | 500 | 50 | 25 | 18 |
| VRX-100×10 | 2000 | 100 | 10 | 60 | 100 | 500 | 50 | 25 | 18 |
| VRX-125×8 | 2000 | 125 | 8 | 60 | 125 | 600 | 60 | 30 | 18 |
| VRX-125×10 | 2500 | 125 | 10 | 60 | 125 | 600 | 60 | 30 | 18 |
| VRX-125×12 | 3150 | 125 | 12 | 60 | 125 | 600 | 60 | 30 | 18 |
Testing Capabilities of Copper Flexible Components
| Endurance test | Endurance meter | / | √ |
| Release force test | Universal material testing machine | / | √ |
| Loop resistance,contact resistance test | Loop resistance testing equipment | / | √ |
| Temperature rising test | Temperature rising meter | GB/T14048.1-2000 | Out sourcing |
| Electric conductivity test | Conductivity meter | YS/T478-2005 | √ |
| Salt spray test | Salt spraying meter | GB/T2423.17-2008 | Out sourcing |
| Thermal ageing, heat vibration test | Air exchange aging test machine | / | √ |
| Coating thickness test | X-ray coating thickness test | / | √ |
| Voltage drop test | Voltage drop meter | / | √ |
Thickness of Copper Laminated Flexible Jumpers
| Type | Length mm |
Width mm |
Thickness mm |
|---|---|---|---|
| CST4x40 | 290 | 40 | 4 |
| CST5x50 | 290 | 50 | 5 |
| CST6x60 | 340 | 60 | 6 |
| CST6x80 | 380 | 80 | 6 |
| CST8x80 | 380 | 80 | 8 |
| CST10x80 | 380 | 80 | 10 |
| CST10x100 | 450 | 100 | 10 |
| CST10x120 | 500 | 120 | 10 |
| CST10x125 | 500 | 125 | 10 |
| CST12x125 | 500 | 125 | 12 |
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