Cross Linked Polyolefin Wire and XLPO Solar Cable manufacturer in Mumbai, India
A cross-linked polyolefin is a form of insulation that is created using both heat as well as high pressure. They are also known as XLPO Cable. One of the most important features of this cables is that it is halogen free. The benefit of it is that it does not emit toxic gases when exposed to fire. Apart from this XLPO Cable have a plethora of technical advantages. They are fire retardant, and also resist UV, water, and ozone. They are easy to strip and highly flexible.
XLPO Wire display enhanced mechanical, electrical, weathering, and thermal properties. They also display low toxicity. Many times people get confused between XLPO and XLPE. The former is a type of cross-linked compound whereas the latter is the category under which the XLPO is a type. XLPO Insulation Cable also boasts resistance to high voltage and hazardous materials. They are used in mining, plumbing, and various electrical appliances.

XLPO Insulated Cable has a small diameter and is light in weight. It has a low friction jacket that allows for easy pull. It has an enhanced thermoset jacket That increases thermal stability. Solar XLPO Cable has a high current carrying capacity with a continuous operating temperature of 120 degrees C.
They have improved resistance to crack, oils and chemicals. It is used for photovoltaic power generation XLPO Solar Cable are interconnecting cables. We at Bhuwal Insulation Cable Pvt. Ltd. have been using high-quality raw material and ultra-modern techniques to produce these cables. Our cables are durable and display excellent mechanical as well as physical properties. Our customers' trust has made us one of the leading Cross-Linked Polyolefin Cable manufacturers. Our products are distributed in various industries in different countries. Our customers rely on us due to the quality of the product that we supply. We are the most preferred manufacturers in India.
Easily strippable and highly flexible XLPO Wire suitable for high pressure and -40°C to 120°C Temperature
Spec Chart of XLPO Cable
Insulation Material: | XLPO |
Conductor Types | tin plated copper, Stranded 99.99% OFC (oxygen free copper), copper coated |
Rated voltage | 1500V |
Outer Diameter: |
7.3mm |
Export To |
South Africa, Israel, Calgary, Baroda, Khobar, Tehran, Colombia, Iraq, Kuwait, Italy, Oman, Kenya, Zambia, Sri lanka, Muscat, Coimbatore, Chile, Kuwait, Netherlands, Cuba, South Africa, Brazil, Qatar, Austria, Singapore, UNITED ARAB EMIRATES (UAE), Saudi arabia, Srilanka, Ludhiana, Vadodara, Surat, Bogota, Noida, Jamshedpur, MOZAMBIQUE, Malaysia, Australia, Russia, Dubai, United Arab Emirates, United kingdom, Qatar, Sudan, Howrah, Ankara, Melbourne, Montreal, Caracas, Ahvaz, Dammam, New Delhi, Bangladesh, Indonesia, Bengaluru, Argentina |
Colour: | Customized |
Fixed installation lowest temperature: | -40 °C. |
Packing | pallet packing , carton packing, wooden / plastic reels |
Common Types of XLPO Wire
- Automotive Wire (GXL)
- Power Cables
- Control Cables
- Direct Burial Cables
- Transit Cables
What is Cross-linked Polyolefin Cable
XLPO also reffered to as Cross-linked Polyolefin is a form of insulation which is created through both heat and high pressure. Biggest feature of XLPO is that it is halogen free. Halogen free cable will not emit toxic gases when they are exposed to fire.
Price List of XLPO Solar Cable
Description |
XLPO Cables Price |
Resistance DC 1000V 6mm2 XLPO Solar Wire Per Meter | US $0.36 |
XLPO fire proof electric wire halogen free for LED lighting Per Meter | US $0.10 - $2.00 |
XLPO insulated tinned copper strand flexible electric solar Cables Per Meter | US $0.01 - $0.30 |
16mm single core XLPO electrical cable Per Meter | US $0.40 - $1.00 |
0.6/1kv XLPO Insulated Cables 4 Core 50mm2 95mm2 Power Per Meter | US $0.30 - $5.00 |
3 Core Aluminum Conductor Medium Voltage XLPO Wire Per Meter | US $1.00 - $15.00 |
95mm 4 Core XLPO Power Cables Underground Per Meter | US $0.20 - $12.00 |
Double XLPO Insulated Pure Copper 1x10mm2 PV Solar Cables Per Meter | US $1.10 - $1.25 |
Operating Temperature of XLPO Insulated Cable
Operating Temperature | -40°C to 120°C |
Advantages of XLPO Insulation Cable
- Fire Retardant
- Highly Flexible & easily strippable
- Short circuit condition 280°C for 60 second
- Low Toxicity
- UV, Water, Ozone. Fluids
- Electron beam cross linked
- Halogen free, flame, retardant.
- TUV ROSH CE ISO IEC approved.
- High current carrying capacity.
- Enhanced Mechanical, Electrical, Thermal & Weathering properties
- Resistance to abrasion
- Dual wall insulation, Electron beam cross-linked.
- Resistance to UV, water, ozone, fluids, salt, general weathering.
Solar XLPO Cable High Volume Resistivity
High Volume Resistivity | 1X1014 OHM-CM@20°C |
Halogen free XLPO Insulation Cable manufacturer in India, Call now for free sample!
XLPO Full Form
Full Form of XLPO is Cross-linked Polyolefin
Manufacturing Standards of XLPO Cable
- TUV 2Pfg 1169/08.2007
- EN 50618
- UL 4703
- Customized to your specification.
XLPO Solar Cables Technical Data
- Test Voltage : 6.5kV (AC)
- Temperature Range : -40°C to +120°C (20,000 Hours)
- Min.Insulation Resistance at 20°C : 1 x 10^14 .cm
- Voltage Rating : 600/1000V (AC), 1800V (DC)
Sizes of XLPO Dual Insulation Solar Panel Cables
Size |
Cross Section |
Connductor Structure | Outer Diameter |
Max.DC. Resistance (20°C) |
Rated Voltage | Rated Current |
mm2 | mm | mm | Ω/Km | V | A | |
1*2.5mm2 | 2.5mm2 | 49*Ø0.25 | 5.4 | 8.06 | 1000/1500 | 30 |
1*4mm2 | 4mm2 | 56* Ø0.285 | 6.1 | 4.97 | 1000/1500 | 50 |
1*6mm2 | 6mm2 | 78* Ø0.30 | 6.4 | 3.52 | 1000/1500 | 70 |
1*10mm2 | 10mm2 | 74*Ø0.40 | 7.3 | 2.12 | 1000/1500 | 95 |
Applications of XLPO Wire
- Industrial wire
- Telecom and Optical Fiber cables
- Fire resistant cables
- Automotive wiring
- LV and MV armored cables sheathing
- Heat resistant cables
- Specialty Building wire
- Air-field lighting equipment
- Safety cables
- Railway, shipboard and defence cables
- Oil & Gas cables
- Transmission of Power in PV Solar segment
- Communication Equipment
Check the below industries and Countries where we Supplied

Mining Industry
0.6/1KV Mica XLPO Insulated cables 4x4mm2
Philippines, Netherlands, Cuba, Nepal, Poland, Bhutan, Oman, Zambia, Sri lanka, Bangladesh, Indonesia, Russia, Dubai

Automobiles Industry
XLPO Dual Insulation Solar Panel cables 15mm
United Arab Emirates, Nepal, Nigeria, United kingdom, Qatar, Sudan, Bahrain, Malawi, South Africa, Germany, Saudi arabia, Israel

Aerospace Industry
XLPO Tinned Copper PV cables 8MM
Belgium, South Africa, United States, MYANMAR, Kuwait, Italy, Egypt, Israel, Malaysia, Australia, Oman, Tanzania, MOROCCO, Kenya, Singapore
XLPO 120˚C Copper Solar Cables Tech Chart
Cross Section (nom.) | Max. diameter of wires in Conductor Design | Conductor (ATC) DC res at 200C (max.) | Cables Diameter (nom.) | Copper Weight (nom.) | Cables Weight (nom.) | Current Rating Two Cables adjacent on Surfaces |
---|---|---|---|---|---|---|
Sq.mm | mm | ohm/km | mm | Kg/Km | Kg/Km | Amps |
1.5 | 0.26 | 13.7 | 4.5 | 13.0 | 32.0 | 24 |
2.5 | 0.26 | 8.21 | 5.0 | 21.0 | 43.0 | 33 |
4 | 0.31 | 5.09 | 5.5 | 33.6 | 60.0 | 44 |
6 | 0.31 | 3.39 | 6.5 | 51.6 | 87.0 | 57 |
10 | 0.41 | 1.95 | 7.8 | 85.5 | 134.0 | 79 |
16 | 0.41 | 1.24 | 9.3 | 140.6 | 206.0 | 107 |
25 | 0.41 | 0.795 | 11.8 | 218.6 | 325.0 | 142 |
35 | 0.41 | 0.565 | 13.0 | 307.7 | 429.0 | 176 |
50 | 0.41 | 0.393 | 15.3 | 427.5 | 593.0 | 208 |
70 | 0.51 | 0.277 | 17.1 | 608.0 | 797.0 | 255 |
95 | 0.51 | 0.210 | 19.7 | 802.3 | 1056.0 | 306 |
120 | 0.51 | 0.164 | 21.5 | 1027.0 | 1312.0 | 346 |
150 | 0.51 | 0.132 | 24.0 | 1276.8 | 1629.0 | 390 |
185 | 0.51 | 0.108 | 26.6 | 1561.8 | 2000.0 | 436 |
240 | 0.51 | 0.0817 | 30.0 | 2061.5 | 2605.0 | 507 |
300 | 0.51 | 0.0654 | 31.7 | 2621.0 | 3238.0 | 571 |
400 | 0.51 | 0.0495 | 37.4 | 3485.0 | 4282.0 | 649 |
Operating and ambient air temperature of XLPO Copper Solar Cables
Operating Temperature | 80°C |
Ambient Air Temperature | 40°C |
1500V XLPO Photovoltaic Solar DC Cable Tech Spec
Copper wire : 99.99% copper,tinned | UV resistant |
Insulation material : XLPE(XLPO) | High voltage and High current |
Double walls insulated | Temperature range : -40°C+85°C |
Halogen-free material | Color : Black / Red / Blue |
Flame test according to : DIN EN 50265-2-1 / UL 1571(VW-1) | Smallest permissible Bending Radius : 5*D |
600/1000(AC), 1800V(DC) voltage Cross Linked Polyolefin Cable supplier & exporter in Mumbai
Single core 1500V XLPO Solar DC Cables Data Chart
No. Of cores x Construction (mm2) |
Conductor Construction (n / mm) |
Conductor No./mm |
Insul. Thick. (mm) |
Current Aarring Capacity (A) |
1X1.5 |
30/0.25 |
1.58 |
4.90 |
30 |
1X2.5 |
50/0.256 |
2.06 |
5.45 |
41 |
1X4.0 |
56/0.3 |
2.58 |
6.15 |
55 |
1X6 |
84/0.3 |
3.15 |
7.15 |
70 |
1X10 |
142/0.3 |
4.0 |
9.05 |
98 |
1X16 |
228/0.3 |
5.7 |
10.2 |
132 |
1X25 |
361/0.3 |
6.8 |
12.0 |
176 |
1X35 |
494/0.3 |
8.8 |
13.8 |
218 |
1X50 |
418/0.39 |
10.0 |
16.0 |
280 |
1X70 |
589/0.39 |
11.8 |
18.4 |
350 |
1X95 |
798/0.39 |
13.8 |
21.3 |
410 |
Difference Between XLPE and XLPO cables
XLPO is a Cross-Linked Polyolefin which is fall under the category of Cross-Linked compound while XLPE (Cross-Linked Polyethylene) is falls under Polyolefin category. XLPO cables are suitable to use transmission of power in of solar segment while XLPE insulated cable is used in PVC sheathed, GI Round wire armoured Power
1.8KV voltage Solar XLPO Cable and Wire manufacturer & supplier in India, Check specification, temperature range and price list
Min Insulation Resistance of XLPO Insulated & Sheathed Solar Cable
Min Insulation Resistance at 20°C | 1 x 10^14 .cm |
XLPO Sheathed Solar Cables Voltage Rating
Voltage Rating | 600/1000V (AC), 1800V (DC) |
Size & Current Rating Chart of XLPO cables
Cross Section (mm2) | Approximate Overall Diameter (mm) | Current Rating | |
Single Phase (Amps) | Three Phase (Amps) | ||
1.5 | 2.9 | 17.5 | 15.5 |
2.5 | 3.53 | 24 | 21 |
4 | 4.4 | 32 | 28 |
6 | 4.68 | 41 | 36 |
10 | 5.98 | 57 | 50 |
16 | 6.95 | 76 | 68 |
25 | 8.7 | 101 | 89 |
35 | 10.08 | 125 | 110 |
50 | 11.8 | 151 | 134 |
70 | 13.5 | 192 | 171 |
95 | 15.7 | 232 | 207 |
120 | 17.4 | 296 | 239 |
150 | 19.3 | 300 | 262 |
185 | 21.5 | 341 | 296 |
240 | 24.6 | 400 | 346 |
300 | 27.9 | 458 | 394 |
400 | 30.8 | 546 | 467 |
500 | 33.8 | 626 | 533 |
630 | 37.6 | 720 | 611 |
International standard wire size Chart (IEC 60228) | |||||||||
---|---|---|---|---|---|---|---|---|---|
0.75 mm² | 4 mm² | 0.5 mm² | 1 mm² | 2.5 mm² | 1.5 mm² | ||||
70 mm² | 6 mm² | 25 mm² | 185 mm² | 35 mm² | 400 mm² | ||||
95 mm² | 1000 mm² | 10 mm² | 800 mm² | 150 mm² | 50 mm² | ||||
300 mm² | 120 mm² | 500 mm² | 16 mm² | 630 mm² | 240 mm² |
XLPO Pure Copper 1x10mm2 PV Solar Cables Tech Chart
Nominal voltage | U0/U=600/1000V AC,1000/1800V DC | Test voltage | 6500V,50HZ,5min |
Max. conductor temperature | -40℃ up to +125℃ | Ambient temperature | -40℃up to +90℃ |
Max. Short circuit temperature | 280℃ | Bending radius | fixed installation>4×Φ Occasionally moved>5×Φ |
- Conductor: Tinned copper.
- Insulation: XLPO
- Sheath:XLPO
- Fire-resistance performance:IEC 60332-1
- Approvals:TUV 2PfG 1169/08;EN50268-2
- Application standards:UNE211 23;UNE 20.460-5-52,UTE C 32-502
XLPO fire proof electric wire Properties and Tech Chart
Conductor | Insulation | ||
Cross Section (mm2) | Construction (No./mm) | Thickness (mm) | Finished Diameter (mm) |
0.014 | 7/0.05 | 0.15 | 0.45 |
0.05 | 7/0.10 | 0.15 | 0.60 |
0.20 | 7/0.20 | 0.25 | 1.10 |
0.35 | 19/0.16 | 0.25 | 1.30 |
0.50 | 19/0.18 | 0.25 | 1.40 |
0.75 | 19/0.23 | 0.25 | 1.70 |
1.00 | 19/0.26 | 0.25 | 1.80 |
1.20 | 19/0.28 | 0.30 | 2.00 |
1.50 | 19/0.32 | 0.30 | 2.25 |
2.00 | 19/0.37 | 0.30 | 2.45 |
2.50 | 19/0.41 | 0.40 | 2.80 |
4.00 | 37/0.37 | 0.40 | 3.40 |
6.00 | 37/0.45 | 0.50 | 4.20 |
8.00 | 133/0.28 | 0.50 | 5.20 |
10.0 | 133/0.32 | 0.50 | 5.80 |
16.0 | 133/0.39 | 0.60 | 7.00 |
20.0 | 133/0.45 | 0.60 | 8.00 |
25.0 | 196/0.40 | 0.60 | 8.80 |
35.0 | 494/0.30 | 0.70 | 10.4 |
50.0 | 396/0.40 | 0.80 | 12.2 |
70.0 | 551/0.40 | 1.00 | 14.6 |
95.0 | 760/0.40 | 1.20 | 17.2 |
0.20 | 1/0.50 | 0.25 | 1.00 |
0.30 | 1/0.60 | 0.25 | 1.10 |
0.50 | 1/0.80 | 0.30 | 1.40 |
0.75 | 1/0.97 | 0.25 | 1.48 |
0.78 | 1/1.0 | 0.30 | 1.60 |
1.00 | 1/1.13 | 0.30 | 1.70 |
1.13 | 1/1.20 | 0.30 | 1.80 |
2.50 | 1/1.78 | 0.40 | 2.60 |
- Rated Voltage: 600V
- Rated Temperature: -60°C~125°C
- Conductor: Copper or Tinned Copper
- Insulation: XLPE or LSHF
- Color: Customized
Cross Linked Polyolefin Cables Types
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