Mc4 Extension Wire and PV Solar Cable manufacturer in India
Want to charge up your solar panels but wondering how to connect them? Do not worry. We are here to suggest to you the best cables and wires to connect them. Solar cables are used in photovoltaic power generation as they are interconnected cables. Electronic components of a photovoltaic system along with solar panels are connected via these cables. These Solar Cables are weather as well as UV resistant.
Solar Cable manufacturers in India use two common conductor materials in residential as well as commercial namely aluminum and copper. Since copper Solar Wire has greater conductivity, it can carry more current when compared to aluminum. However, aluminum Solar Power cables are cheaper than copper ones.
People often interchange the term wire and cable considering it to be on and the same. However, PV Wire is a single conductor wire that is used to connect the panels of photovoltaic electric systems. Whereas, PV Cable is a composite of many conductors held together by a jacket.
Photovoltaic solar (PV) cables connect the solar panels that capture sunlight to produce electricity via the energy conservation process. These PV Solar cables operate at high temperatures and are open to a wide variety of environmental conditions. They contain XLPE insulation and are resistant to sunlight and are also rated for direct burial.
Solar Cables For Photovoltaic System have 2 types of wiring systems. The first is the single wire and the second is the stranded wire. A stranded wire is more flexible and has the ability to sustain a frequent movement. Stranded wire of a Solar Panel Wire offers a better conductivity as compared to a single wire. Photovoltaic cables also are larger in diameter and are expensive.
Solar Panel Cable with higher ratings is required for solar panels with high amps. The generating capacity of the solar panel and the distance of it from the loads are the factors that decide upon the size of Mc4 Cables. There are 3 types of cables used in the Photovoltaic system. Which are AC connection cables, main DC cables, and Solar Dc Cable.
The DC Wire For Solar Panels are either module or string cable and are prebuilt into the solar panels. Hence one cannot change them. Whereas, the main DC cables are large connectors that connect positive and negative cables. Professionals prefer the DC Mc4 Extension Cable for outdoors as they avoid the problem of short-circuiting and grounding. It is always advised to use a large diameter Solar Panel Extension Cable to prevent loss of power in the solar panels.
These Solar Extension cables are made up of copper and are resistant to corrosion. Similarly,4mm Solar Cable contains 2 or more wires that are wrapped together under one insulation. The number of wires depends upon the manufacturer. We have been manufacturing these Iec 62930 using modern technology. Our product maintains the highest possible properties and can resist heat to a greater extent. The Solar Cable Wire supplied by us is used in various industries throughout the world.
Supplier & exporter of Solar Power Cable and Solar Panel Wire as per EN 50618, 2 Pfg 1169/08.2007 standard
Solar Cables Specifiaction chart
| Cables range | 20GA, 16GA, 18GA, 14GA, 8GA, 2GA, 6GA, 0GA, 12GA, 4GA, 15GA, 10GA |
| Extreme temperature range |
-40 to 105 C |
| Material | glossy material Tinned, Environmentally friendly, Silver or Nickel plated copper etc. |
| Conductor | Stranded 99.99% oxygen free copper and tin plated copper, copper coated al |
| Cables Colour | As per customer requirement |
| Packing | carton packing, pallet packing , wooden / plastic reels |
| Export To | Russia, Bhutan, Oman, Nepal, Oman, Sudan, Qatar, Iraq, Singapore, Morocco, Bahrain, United Kingdom, South Africa, Kenya, Philippines, Malawi, United States, Cuba, Sri lanka, Malaysia, Indonesia, Zambia, Bhutan, Saudi Arabia, Australia, United Arab Emirates, Myanmar, Germany, Poland, Austria, Belgium, Nepal, Tanzania, Nigeria, Netherlands, Brazil, Israel, Chile, Italy, Mozambique, Colombia, Bangladesh, Qatar, Kuwait, Argentina, Egypt |
Exporter & supplier of Photovoltaic Solar (PV) Cable and Solar Cables For Photovoltaic Systems in harsh conditions, check Thermal parameters, specification and price list ex Mumbai
Solar Wire Price List
| Description | Price Per Meter in USD |
| 100 m awg 10 1000vdc black dc 6mm2 solar cable | US $ 0.50 |
| PV Solar cable 4mm2 / 6mm2 / 10mm2 / 16mm2 / 25mm2 power system | US $ 0.40 - 1.00 |
| IP68 Waterproof 2X2.5mm2 Twinned Core DC Solar PV Electric Cable | US $ 0.82 |
| solar dc cable 4mm 6mm cable | US $ 0.30 - 0.60 |
| dc solar copper double cable 2x6mm2 solar Cable | US $ 0.25 - 0.80 |
What is Solar Cables?
Solar cables are intented for use in photovoltaic power supply systems and similar applications as free hanging, convenient, fixed foundation and made in progress in constructional covered structures. The connections can be used indoor, outdoors, in hazard shoot districts, in industry and cultivating.
Standard of Photovoltaic solar (PV) cables
EN 50618:2015.
Electrical Properties of PV Solar Cables
- Maximum System Voltage = 2.0 kV
- Voltage Rating = 0.6 or 1.0 kV
PV Cables Thermal Properties
- Maximum Operating Temperature = 120 degree celcius
- Maximum Temperature = 90 degree celcius
Chemical Formula of Solar Power Cables
| Mineral Oil Resistance | EN 60811-2-1 |
| Ozone Resistance |
EN 50396 part 8.1.3 Method B |
| Acid & Alkaline Resistance | EN 60811-2-1 |
| Resistance to fire | Acc. to EN 50618 |
| Single Cable Flame Test | EN 60332-1-2 |
Solar Panel Cables Mechanical Strength
- Min Bending Radius : 6 x OD (fixed), 15 x OD (occasional flexing)
- Dynamic Penetration: According to requirement of Cable for PV sys
- Tensile Strength: 6.5 N/mm2 for insulation and 8 N/mm2 for sheathing – according to EN60811
- Elongation of Insulation and sheathing: 125% – according to EN60811
- Shrinkage : 2% at 120°C according to EN 60811-1-3
UV resistant Iec 62930 Solar Extension Cable and PV Wire manufacturer in Mumbai, India, 30 years plus long life
Locate our Stockist and Distributors in neighborhood countries
Mining Industry
ussia, Bhutan, Oman, Nepal, Oman, Sudan, Qatar, Iraq, Singapore, Morocco, Bahrain, United Kingdom
Automobiles Industry
South Africa, Kenya, Philippines, Malawi, United States, Cuba, Sri lanka, Malaysia, Indonesia
Aerospace Industry
Zambia, Bhutan, Saudi Arabia, Australia, United Arab Emirates, Myanmar, Germany, Poland,
Solar Wire Construction
| Conductors | Fine Wire Tinned Copper Conductor as per BS EN 60228:2005 cl. 5. |
| Cable Colour | Red, Black, Black with Red Strip |
| Core Identification | Red, natural or black |
| Insulators | UV Protected, flame retardant compound, cross linkable, halogen free |
| Sheath | UV Protected, halogen free, flame retardant compound, cross linkable |
Solar Panel Wire Design Parameters
| Nominal Cross Sectional in Square mm | Insulation Thickness in mm | sheath Thickness in mm | Approximate Cable Diameter in mm | Current carrying capacity according to method of installation | Maximum Conductor Resistance at 20°C | ||
| EN 50618 | EN 50618 | Single cable free in air | Single cable on a surface | Two loaded cables touching, on a surface | |||
| 2.5 | 0.70 | 0.80 | 5.09 | 41 | 39 | 33 | 8.21 |
| 1.5 | 0.70 | 0.80 | 4.66 | 30 | 29 | 24 | 13.7 |
| 4.0 | 0.70 | 0.80 | 5.59 | 55 | 52 | 44 | 5.09 |
| 10.0 | 0.70 | 0.80 | 7.07 | 98 | 93 | 79 | 1.95 |
| 6.0 | 0.70 | 0.80 | 6.13 | 70 | 67 | 57 | 3.39 |
| 16.0 | 0.70 | 0.90 | 8.32 | 132 | 125 | 107 | 1.24 |
| 35.0 | 0.90 | 1.10 | 11.49 | 218 | 207 | 176 | 0.565 |
| 25.0 | 0.90 | 1.00 | 10.14 | 176 | 167 | 142 | 0.795 |
| 50.0 | 1.00 | 1.20 | 13.33 | 276 | 262 | 221 | 0.393 |
| 95.0 | 1.10 | 1.30 | 16.94 | 416 | 395 | 333 | 0.210 |
| 70.0 | 1.10 | 1.20 | 15.19 | 347 | 330 | 278 | 0.277 |
| 120.0 | 1.20 | 1.30 | 18.71 | 488 | 464 | 390 | 0.164 |
| 185.0 | 1.60 | 1.60 | 23.24 | 644 | 612 | 515 | 0.108 |
| 150.0 | 1.40 | 1.40 | 20.86 | 566 | 538 | 453 | 0.132 |
| 240.0 | 1.70 | 1.70 | 26.14 | 755 | 736 | 620 | 0.0817 |
Features of Solar Panel Extension Cables
- Resistant to the harsh environment including UV, Ozone, Temperature & Hydrolysis
- Flame Retardant, Low Smoke
- Exhibit excellent encapsulation
- Highly durable with a long service life of 25 + years
DC Wire For Solar Panels ambient temperatures
| Ambient temperature °C | up to 60 | 70 | 80 | 90 |
|---|---|---|---|---|
| Conversion factor | 1 | 0.92 | 0.84 | 0.75 |
Single/ Multiple Halogen Free & Flame Retardant Solar Dc Cable and Photovoltaic Cables exporter & supplier in Mumbai
Dimension of Solar Dc Cables
| Sr. No. | No. cores x Cross-sec mm² | Outer Dia approx. mm | Current Carrying Capacity @ Amb. 60 Deg.C | Conductor Resistance | Approx Cable Weight | ||||
|---|---|---|---|---|---|---|---|---|---|
| Single Cables in Air (Amps) | Single Cables On Surface (Amps) | Two loaded cables touching, on a surface (Amps) | (Max) Ω / km at 20°C | Kg/Km | |||||
| 2 Pfg 1169/08.2007 – PV-F | |||||||||
| 1 | 1 | x | 1.5 | 4.0 | 30 | 29 | 24 | 13.70 | 29 |
| 2 | 1 | x | 2.5 | 4.4 | 41 | 39 | 33 | 8.21 | 40 |
| 3 | 1 | x | 4 | 5.0 | 55 | 52 | 44 | 5.09 | 54 |
| 4 | 1 | x | 6 | 5.6 | 70 | 67 | 57 | 3.39 | 74 |
| 5 | 1 | x | 10 | 6.5 | 98 | 93 | 79 | 1.95 | 117 |
| 6 | 1 | x | 16 | 7.6 | 132 | 125 | 107 | 1.24 | 173 |
| BS EN 50618 – H1Z2Z2-K | |||||||||
| 1 | 1 | x | 1.5 | 4.9 | 30 | 29 | 24 | 13.7 | 39 |
| 2 | 1 | x | 2.5 | 5.3 | 41 | 39 | 33 | 8.21 | 51 |
| 3 | 1 | x | 4 | 5.9 | 55 | 52 | 44 | 5.09 | 65 |
| 4 | 1 | x | 6 | 6.5 | 70 | 67 | 57 | 3.39 | 87 |
| 5 | 1 | x | 10 | 7.4 | 98 | 93 | 79 | 1.95 | 132 |
| 6 | 1 | x | 16 | 8.8 | 132 | 125 | 107 | 1.24 | 198 |
| 7 | 1 | x | 25 | 10.5 | 176 | 167 | 142 | 0.795 | 301 |
| 8 | 1 | x | 35 | 12.0 | 218 | 207 | 176 | 0.565 | 405 |
| 9 | 1 | x | 50 | 14.0 | 276 | 262 | 221 | 0.393 | 567 |
| 10 | 1 | x | 70 | 16.0 | 347 | 330 | 278 | 0.277 | 766 |
| 11 | 1 | x | 95 | 17.8 | 416 | 395 | 333 | 0.210 | 1,008 |
| 12 | 1 | x | 120 | 19.7 | 488 | 464 | 390 | 0.164 | 1,253 |
| 13 | 1 | x | 150 | 22.0 | 566 | 538 | 453 | 0.132 | 1,563 |
| 14 | 1 | x | 185 | 24.5 | 644 | 612 | 515 | 0.108 | 1,940 |
| 15 | 1 | x | 240 | 27.5 | 775 | 736 | 620 | 0.082 | 2,481 |
Mc4 Extension Cables Size Chart
| Size | Cross Section | Conductor Structure | Outer Diameter | Max. DC Resistance at 20℃ | Rated Voltage | Rated Current |
| mm2 | mm | mm | Ω/km | V | A | |
| 1x4.0mm2 | 4.0mm2 | 56xΦ0.285 | 6.1 | 4.97 | 1000/1500 | 50 |
| 1x2.5mm2 | 2.5mm2 | 48xΦ0.25 | 5.1 | 8.06 | 1000/1500 | 30 |
| 1x10mm2 | 10mm2 | 74xΦ0.4 | 7.3 | 2.12 | 1000/1500 | 95 |
| 1x6.0mm2 | 6.0mm2 | 81xΦ0.3 | 6.4 | 3.52 | 1000/1500 | 70 |
Solar Extension Cables Sizes in Mm
|
Size |
Cross Section |
Conductor Structure |
Outer Diameter |
Max. DC Resistance at 20℃ |
Rated Voltage |
Rated Current |
| mm² | mm | mm | Ω/km | V DC | A | |
| 2 x 4.0mm² | 4.0mm² | 56 x ∅0.285 | 6.1 X 12.3 | 4.97 | 1000/1500 | 50A |
| 2 x 2.5mm² | 2.5mm² | 49 x ∅0.25 | 5.4 X 10.9 | 8.06 | 1000/1500 | 30A |
| 2 x 6.0mm² | 6.0mm² | 78 x ∅0.30 | 6.4 X 12.9 | 3.52 | 1000/1500 | 70A |
Advantages of 4mm Solar Cables
- Double divider protection Electron pillar cross-connected
- Halogen free fire resistant low harmfulness
- Phenomenal protection from scraped spot
- Phenomenal protection from U.V oil lubes oxygen and ozone
- Fantastic adaptability and stripping execution
- TUV CE endorsed
- High Voltage and Current carring limit/li>
Many Solar Wire suppliers, importers, stockholders, dealers, stockists, distributors, exporters, purchase PV Solar Cable from Bhuwal Insulation and supply in their own cities and countries with higher margins, so contact Solar Cable manufacturers in India to buy and save cost
Photovoltaic Cable Technical Data
| Cross Section in mm² | Conductor Construction In n/mm | Conductor Outer diameter in mm | Cable ter diameter in mm< | Insulation Minimum Wall Thickness in MM | Sheath Minimum Wall Thickness in MM | Current Araaing Capacity AT 60°C |
| 2.5 | TXR50/0.25 | 2.02 | 5.45 | 0.67 | 0.73 | 41 |
| 1.5 | TXR30/0.25 | 1.58 | 4.90 | 0.67 | 0.73 | 30 |
| 6 | TXR84/0.30 | 3.42 | 7.20 | 0.8 | 0.80 | 70 |
| 4 | TXR56/0.30 | 2.60 | 6.10 | 0.67 | 0.73 | 55 |
| 16 | TXR228/0.30 | 5.60 | 10.20 | 1.00 | 0.90 | 132 |
| 25 | TXR361/0.30 | 6.95 | 12.00 | 1.19 | 0.92 | 176 |
| 10 | TXR142/0.30 | 4.56 | 9.00 | 0.9 | 0.90 | 98 |
| 35 | TXR276/0.40 | 8.74 | 13.80 | 1.20 | 1.00 | 218 |
Single Core Solar Cables Wire Technical Data
| Number Of cores * Constructionin mm2 | Construct | Conductor Number | Insulation Thickness | Current Aarring Capacity |
| 1 * 2.5 | 50 - 0.256 | 2.06 | 5.45 | 41 |
| 1 * 1.5 | 30 - 0.25 | 1.58 | 4.90 | 30 |
| 1 * 6 | 84 - 0.3 | 3.15 | 7.15 | 70 |
| 1 * 4 | 56 - 0.3 | 2.58 | 6.15 | 55 |
| 1 * 10 | 142 - 0.3 | 4 | 9.05 | 98 |
| 1 * 25 | 361 - 0.3 | 6.8 | 12 | 176 |
| 1 * 16 | 228 - 0.3 | 5.7 | 10.2 | 132 |
| 1 * 50 | 418 - 0.39 | 10 | 16 | 280 |
| 1 * 35 | 494 - 0.3 | 8.8 | 13.8 | 218 |
| 1 * 95 | 798 - 0.39 | 13.8 | 21.3 | 410 |
| 1 * 70 | 589 - 0.39 | 11.8 | 18.4 | 350 |
Twin Core Solar Cables Technical Parameters
| No. Of cores x Construction（mm2） | Conductor Construction（n / mm） | Insulation Thickness | Sheath Thickness | Current Carring Capacity |
| 2x1.5 | 30/0.25 | 0.7 | 0.8 | 30 |
| 2x2.5 | 50/0.25 | 0.7 | 0.8 | 41 |
| 2x4.0 | 56/0.3 | 0.7 | 0.8 | 55 |
| 2x6.0 | 84/0.30 | 0.8 | 0.9 | 70 |
| 2x10.0 | 142/0.30 | 0.9 | 1.1 | 98 |
Maximum Cable Length For Solar Panel
10 metres in length using 6mm auto twin.
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